Category: Carpentry

The functional art of a block plane

/ Matt Talley / Leave a comment

There is craft and there is art and sometimes the two disiplines make sweet love and this is their offspring:

From here

The lines for this one are almost Art Deco.  It looks like it would mold into a palm and become and extension of your hand.

From here

Wood and steel and brass and beautiful.  In my mind’s eye I can see the curled shavings littering the shop while I work with this beauty:

From here

There is something wrong with you if this mechanical marvel doesn’t make you wonder what you could build that would REQUIRE you to purchase this plane.

From here

We got some serious shiznit done this weekend

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As per usual, our weekend was jammed with crap to get done before the dreaded Monday morning came calling. Here is how it went:

Up at 7:30
Coffee makes me into a human being. Able to now form whole sentences without grunting
Remove panels from back fence for new hot tub delivery
Smash thumb, say F-word. Say again louder just because
Clear temp spot on patio for said hot tub.
Spend 10 minutes day dreaming about hot tub magic on a cold winter evening – snow falling into the hot water…
Three J-O-B related calls wake me from my hazy never, never land
Get bact to work making room for te most expensive lawn accessory I have ever owned
Put hot house tent on second planter box
I WILL HAVE LOTS OF RED TOMATOES THIS YEAR, DAMNIT!!
Say hateful words about last years green tomatoes
Paint primer on cabinet base
Get primer in beard
Don’t realize about errant primer
Take dog with me to C&P Coffee Shop
Get some weird looks
Wonder if I have a boogie…
Meet wife at home
Wife cleans primer off face
Wrap living room in plastic and cover floor – looks like a scene from Dexter
Wife paints around trim
Work on J-O-B stuff from home
Three huge Somoans deliver hot tub
Do not argue about price
More coffee with nephew at C&P
Pizza and game night at sister’s place
Mom talks smack about she “never” cheats at games
Lighting REALLY wanted to strike….
Dominate in board game after dinner!!
Take that, Mom!!!
Consume port
Sleep
Up at 8:oo – wife brought home Starbucks
Super love wife
Researched crazy Seattle building codes for hot tubs and decks
Talked to a couple of friends in Germany using Skype – we miss Germany
Made a plan for deck that will keep me from getting a fine – maybe
Work on kitchen cabinet base in shop
Clean shop a little
Daydream about the day when I have a work space larger than a prison cell
Fondle jointer plane and wood mallet
Move desk for mother
Help tape trim in living room and paint ceiling and help paint walls
Mention that wall color looks like mac&cheese
Receive sustained dirty look from wife
Do not comment about color further
More paint in beard
Notice this time
More working for THE MAN at home
Wife goes to club meeting
Fix drawers on wife’s dresser solely for the brownie points
Lock self out of house
Look at sky and shake head slowly…
Mark pad site for hot tub with paint and mark wiring trench path
Spray paint toe of left shoe
Say the F-word at least twice
Go to sisters house and bum dinner
Sister is a great cook, single, very pretty – just saying in case you know a gent 45 – 55 with taste and a real job… Has to be single and not a dick. Must love really obese dachshunds.
Wife home
Play the whole locked my self and the dog out of the house thing off like I meant to do it
She doesn’t buy it
More painting
Not a word said about Kraft wall color – not even a smirk. Want to sleep inside tonight
Shower
Send a flurry of work emails
Curse my work email server to a firery prolonged end
Retype all the email and send again.
Off to bed to snuggle with wife.

Thursday again

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Spend an hour a day writing: I HAVE to finish my book on life in Germany. I have sat on it for WAY too long. I have set the office up so that I have a proper work space, free of distractions. I need to get up, have coffee, a bite to eat, and spend an hour typing. This means I will have to go to bed ~10:00 though…
For my dress shirts to be tailored: if I buy dress shirts off the rack I get 16/32 . Unless it is a new “slim fit” it fits fine across my back, shoulders, arms and neck, but around the waist I have a couple feet of material to crease, tuck, re-tuck, and hide. It looks sloppy if I take my suit jacket off. I would really like them taken in and button holes added to all so I can wear cufflinks. I know, petty uptown problems…
Get rid of some crap: I am on a binge to get rid of some of the crap we have accumulated in the last year. Do I really need a 4X8′ drafting table in the basement? How many backpacks does it take to be excessive? Do I need to keep all those fvcking back issues of Monocle and Outside?
Red tomatoes: Last year my tomato harvest sucked. I had 5 red tomatoes, 4 of them split on the vine, and all the rest remained green. I will not be having that shit this year! I planted early, have been lovingly tending to them all summer and if the warm weather is over, then I am putting a hoop-house over the beds until each and every one turns scarlet red.
Lumber: I could do with 50′ or so of 8″ wide popular planks. The final push on the kitchen will require some pull-outs installed and extra shelving put into existing cabinets.
Get off my ass: I have been traveling so much, missing runs and workouts in the gym, eating out, and scarfing down cookies like a junkie who has found a heroin tree. I have to get up, push away from my desk, and run/bike/lift/hike/climb and shed my cookie-handles.

Desk Fetish

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As previously noted, I have a certain almost unnatural attraction to desks.  While in Dubai a few weeks ago, I happened into a swanky furniture store.  It is the type of store that rich folk with vast oil deposits peruse. I walked in and marveled at the pieces and the prices for about 30 seconds, when a sales person was ON me.  She was nice and said I could stay, but followed me around the store for ten minutes.  She was fine with me taking pictures, I just wasn’t allowed to touch any of the gorgeous desks or sit in any chairs.  Fair enough…

There was no particle wood to be found.  all solid wood with a smattering of exotic veneers.  The jewel in their crown of desks was a huge cabinet desk that had a price tag of 71477.000 Dirham – that would equal $19455.13!  I was astounded, but I will admit that my heart was full of lust for that finely crafted writing destination.

Sometimes I am too damn handy.

/ Matt Talley / 1 Comment

I have, for years, prided myself on my ability to make or fix just about anything found in our home or yard. Instead of having to hire a repairman or contractor, I have just done it all myself. That sounds smug, but I don’t mean for it to be – bear with me and you’ll see where this is going…

In the years since I met my wife, I have made: squirrel feeders, two loft beds, cutting tables (sewing), bird houses, 5 cutting boards, bookshelves, 2 hutches, kitchen cabinets, a hall tree, reupholstered chairs, refinished countless pieces of furniture, designed/built drawer organizers, patched walls, made a bat house (?!), hung drywall, sewn dresses, painted countless rooms (one with 5 coats of paint…), unclogged toilets & sinks, said some dirty words, welded a bumper, made a working boomerang for my son, etched glass, rescued old furniture from the burn pile, repaired a ukulele & 2 guitars, built window box planters, installed crown molding and fancy trim, bound books, constructed pellet gun targets, fixed printers/plotters, organized crap, made many of my own hand tools, hung doors, planted a garden, cleaned gutters, reseeded lawns, planted a mini-orchard, baked bread, made 2 yards Ireland-green, hung light fixtures, split firewood, soldered pipes, installed irrigation systems, pulled dents from two fenders, cut down trees, built 2 decks, sharpened countless kitchen knives, BBQed like a spatula wielding God, crafted raised garden boxes, installed 4 wireless home networks, baked turkeys, epoxied stuff back together, framed pictures, made pies, rewired lights & switches, changed automotive oil, installed shocks, brewed beer, hung about a 1000 pictures, replaced an intake manifold gasket, rewired the TV and remote, built-up 8 bikes, re-glazed windows, built PCs, replaced/rekeyed locks, and have been the entire family’s Computer Help Desk – on call 24hrs a day...

While this has saved me a few bucks here and there, it has had a couple of unwanted effects as well. 1: While I CAN fix this stuff, I don’t have the time to work, write, see the kids, snuggle my wife, and walk the dog and still take care of all the crap on my list of stuff to fix or build. 2: My wife knows I can do it all and so she is forever finding new tasks for me AND she breaks shit constantly. Now, the first thing is just one of those parts of married life that one has to just accept. It is like the 9th unwritten wedding vow: Do you, __________, promise to trap mice, carry grocery bags, repair the little things on the coming honey-do list, and put the toilet seat down, so long as you both shall live?

The second issue is more an unconscious development than a malicious attack on our household goods. Some examples:

  1. A cutting board gets left in a sink of water overnight and warps/splits. “It’s OK, you can fix it right?” She says when I find it in the morning and make the grumpy face…
  2. Kid who worked at the grocery store puts HUGE dent in car door with a train of shopping carts. No report is made. “Can you smooth that out?”
  3. First day in our home in Seattle… Me: Don’t use your hair dryer upstairs, the old wiring can’t handle it. Her: OK. After two tripped breakers when she plugged it in anyway the next morning, I found myself at the bottom of the stairs, crumpled in a ball, with a dislocated shoulder after I fell down said stairs trying to turn the breaker back on.
  4. Me: “Where is my bike lock cable?” Her: “Oh, that… I used it the other day and it fell off my bike somewhere and I didn’t notice.”

It is my fault, I have trained her to be this way – it is a learned behavior. If we had to pay cold hard cash for all the little/huge messes/dents/dings/cracks that seem to follow Stamps-With-Foot she would be more careful. I love my wife. She is amazing in so many ways – in most ways, but I swear the very next thing time I have to fix around the house (caused by her own personal tornado), my lovely/girly/sweet wife is going to get covered in sawdust, mud, paint, goo, putty, primer, glue, stain, and gunk – just because.

A bowl and a mallet

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I few weekends ago I spent some hours hunched infront of the lathe just playing with shapes and chisels.  I came away with a much needed maple carving mallet and a large elm bowl for Stamps-With-Foot.  She was all smiles when I presented it to her and turned it in every direction to see all the detail.  There was some kissing.  The mallet is now in my shop and I have used it for some clean-up chiseling on some trim and the bowl is sitting on our kitchen table filled with fruit and the first roses clipped from our bushes this year.

I find that if I spend a whole day in my shop and come out out with a little something that either makes the wife’s day easier or something that she has requested fixed I can get away with walking into the house covered in wood chips and sawdust.  A hour or so of labor is a fine trade for 8+ hours of shop-time were I am not penilized for not mopping the kitchen floor, washing dishes, or cleaning the toliet.

My kitchen knife-rack is cooler than yours!

/ Matt Talley / 3 Comments

We were given some really nice kitchen knives for our wedding – REALLY NICE.  I take pride in the fact that we never have dull kitchen cutlery and when my chef father-in-law comes for visits, he always remarks on the usability of our chef’s and prep knives.  Those were just Target specials that were leftovers and cast-offs from my parents and friends.  I was fine with them banging around in drawers and odd knife blocks.  Well, the new Globals, were above a shabby knife drawer and required a case that befitted there quality and beauty.

As part of the kitchen remodel, I am adding little touches that make cooking in our kitchen as easy and pleasurable as possible.  I decided to add a custom wall-mounted knife holder that would both protect the generous gift and make them immediately ready to use. 

Knives need a good hard wood to protect them (hardwood retain less mosture) and the harder the wood, the longer it will last through the years of little nicks and jabs as knives are withdrawn and put away.  I had some reclaimed maple flooring sections that came out of a local school gym that were just the right width and were bone-dry.  I went out to the table saw and cut 10 kerfs from ½” to 2 ½”.  I then glued and clamped two pieces together and let them sit for a day.  After the glue was fully cured, I cut off the original flooring grooves, drilled mounting holes, sanded it with 220 grit, and mounted it in the kitchen.  Dowels were installed over the screws in the mounting holes to make the installation seamless.  I taped off the wall and the contact strip where the knives would enter/exit and painted the rack and painted the rest a gloss white to match the eventual color of the cabinets.  One added benefit is that our Globals show very nicely in their new rack!  I am working on replacing the 9” crap chef’s knife with a Global sashimi blade and a 9″ bread knife.  Both the whe wife and father-in-law approve.

The dishwasher that ate my March

/ Matt Talley / 1 Comment

Stamps-With-Foot hates doing the dishes.  She has about as much appreciation for dirty plates as the Dali Llama does for Chairman Mao…  Since moving into our 1928 wonder, we (mostly she) has been hand washing the pots, pans, silverware and plates and letting them dry on our limited counter-top space.  When discussing kitchen options a dishwasher was her number one priority.  There was some huffing and foot tapping…   I did as commanded and cut out a cabinet beside the sink (GOD! It hurt to alter the original cabinetry!), planned for plumbing and wiring, worked out the floor build up, cut access holes, made trim pieces, marked off measurements, etc…

For insurance reasons, I brought in an electrician to run the new power line back to the panel and while he was there, I had him install three outlets above the counter (there were none), move the stove power line and add a receptacle for our future over the stove microwave.  That sounds fairly simple, but there was some drywall to remove, some 420 time, weird access issues, and a stove cord he drilled through…  It took him two visits over a three week period to complete the needed work.  The plumber (I don’t plumb, I suck at it and old galvanized pipes scare me!) was easier to get a hold of, a nice guy, knew his stuff, and completed his part – two valves and line installation – in just a single morning.  I do recommend the later type of contractor instead of the former!

So, after maybe 6 hours of my labor and $1200 (washer price + craftsmen), my wife now has a dishwasher and lots of outlets to plug crap into.  Now, I can get on with the rest of the kitchen remodel – 9 feet of new cabinet build and installation.  I won’t need any additional professional assistance, so hopefully the rest goes smoothly and quickly.

Second site is up and running

/ Matt Talley / Leave a comment

Oh, if I had a hammer…  As mentioned,  in my heart of hearts I am just a joiner, a cabinet maker, and a carpenter.  To work a hunk of dull wood from rough plank into a beautiful and useful object, used for generations, is so fulfilling to me.  I sleep very peacefully after a day spent in the shop.  Since I am a 21st century ape, my building interests have bloomed to include metal work, gears, bicycles, motors, hydraulics, computers, cars, motorcycles, machining, etc…  While my specific skill set in most deeply rooted in wood, I can and do appreciate the accoutrements of the other trades.   I have been cyber-hording pictures of planes, saws, machines, shops, tools, bike frames, blueprints, and images of amazing works of craft and skill for YEARS and finally decided to do something with them.

I have built another site (in all my unlimited free time…) that is geared toward shining a spotlight on useful, finely executed, beautiful handmade and simple machine-built objects: Little bits of our world that become more appreciated, admired, and useful with age.

The site is Beasauge.net – a definition of the work in included there.  I would have liked to have Beausage.com, but some dill hole is cybersquatting on the url and wants $$$ to give it up.

Spring projects start and an ultimatum of sorts.

/ Matt Talley / 2 Comments

It seems that La Maison du Talley is in constant project mode.  There are two furniture refinishing projects happening in the unfinished side of our basement, there is an inch of sawdust on my shop floor, the front and back yards are still in various stages of completion, and my project idea/sketch book is quickly filling with new stuff.

I have finished a good number of things on my plate and have vowed to finish everything currently under construction or re-construction before beginning anything new.  I decided that as winter closes and spring dawns to take advantage of the better weather and rising temperatures (better for painting and finishing) and get some stuff knocked off.  In that vein, I had a very productive weekend:

I built and installed an irrigation system for the backyard made with ¾ PVC.  There are drip hose attachment points, ball valves, and splitters for ancillary hose attachments.  I built it so that I can later install a timer for watering the fruit trees and veggies when we are out of town and a coupler to flush the pipes with compressed air before the first freeze every year.  The total cost was less than a $100, I spent maybe 8 hours of labor from concept design to finish, and the shear convenience of it will pay off in spades in the years to come.

Last spring I acquired the top half of a built-in dish cabinet/hutch that had been ripped/sawed out of a 1920’s house.  It was missing one side, had no back, covered a thick coat of unknown layers of paint, and scrapes and gouges all over it.  I looked past its current state and saw some potential for some period appropriate and beautiful basement storage, so I picked it up for a steal and brought it home.  It languished there in the basement, covered with plastic and accumulating junk on top through my shoulder recovery, the excitement of the summer, and during our fall of rest and relaxation.

I got serious about it a couple of weeks ago and after, squaring the cabinet with joined pipe clamps, I installed a beadboard back – real beadboard and not the plywood facsimile.  I had Stamp-With-Foot help glue and drive a few nails so she would get an appreciation of the scope of the rebuild.  I also took her with me to the millwork store and she picked out some decorative edge molding that I incorporated into a built up crown detail.  I really appreciated her input as it made the project seem more like ours than just mine.  After re-gluing and adding screws to all the joints, I installed a new side piece and 3” structural beams for mounting it to the wall – it will be holding a good bit of weight and I wanted the load evenly distributed on the whole piece.

My little wife helped me man-handle it into place and attach it to the walls.  I spent an evening last week gluing up a custom top with clear grained popular and pine – it will have additional recessed storage in the top.   While milling the edges on the top edge, I realized that I had used my father’s tools to do almost the entire job.  I made me both smile and a little sad.  My father helped give me the skill to build cabinets and furniture; he taught me that doing something right and making it beautiful were one and the same.  I am using his tools because they became mine when he passed away and it made me wish that he were still here to see my adult ability to build and create, to help teach my son (his namesake) the same lessons I learned, and to just sit quietly and listen to him talk about his day and experience his warm smile.

I spent Saturday night and Sunday evening installing the new top and bits of trim.  I built all the pieces perfectly square and there was a hiccup during installation as the walls of our 1928 house and the actual dimensions of our “new” 1920 cabinet are anything but…  I called the wife down, she gave me her opinion (better than my own in this case) and I spent some quality time with a razor-sharp draw knife, a svelte jack plane, and creatively used a couple of long shims to make it all both work and look good.  All the trim is now installed and the whole thing turned out really nice. We will do a little more scraping before priming the bare wood and paint it all with a gloss white trim paint.  I will ost about it again when the finished cabinet is ready for unveiling.

Note: Stamps-With –Foot has now informed me that this is the last project that I will do in the house until I install a dishwasher and build the additional cabinets in the kitchen.  I will NOT complete the 1942 Philco Radio refinish, nope to reseeding the grass, the nook table remake will wait, no new fruit tree planting, the crown and headboard in our bedroom has been pushed and gym entertainment/storage cabinet is nixed until the Kitchen is done…

Unduly expensive and complicated raised garden boxes

/ Matt Talley / 2 Comments

I have spent something like 40 total hours of labor over the entire summer and spent ~$250 to build the most over complicated raised garden bed boxes within a four mile radius.  I have obsessed over the design & materials, changed the layout and location no more than 4 times and used child labor (my 9-year old son) during construction.  We now have Garden Boxes that can support the weight of our entire house and my wife mentioned that I might need an intervention.

It all started when we decided to grow some veggies and I didn’t want to use treated lumber from Home Depot.  I considered landscape bricks, but the total project cost would be over $700 for three 8X3X2’ beds.  I wanted to use 3-inch thick cypress beams, as that particular wood is rot proof for 50+ years, but that type of wood is outrageously expensive here in the Pacific Northwest ~$1000 for the needed lengths.   I considered redwood, but it was also too pricy to be left out in the yard, half covered with dirt.  The predicament was solved for me when I happened upon a bunch of 4”X10”X8’ fir beams that were end cuts from a beam roof construction project in the neighborhood.  As they were “scrap” I picked them up for a song.

In addition to the boxes, there will be an espalier apple tree and two columnar apples on that side of the yard.  I wanted the garden boxes to mesh with that plan and still be functional, pretty, and to fit in with the style of our house & yard. To help with that goal, I decided to lap joint the corners of the boxes and use hardwood dowels to both keep the joints together and as homage to the period craftsmanship of our home.  I know I have OCD.  Since I was already using dowels, I wanted to marry the planks together (see drawing) so that the whole structure would be stronger and resist and bowing in the middle as the dirt pressed on the sides of the beds.  I felt it might also be nice to add replaceable cedar top rails to shed water and to take the brunt of any abuse.  I may have over-thought the concept and might have been better off just using concrete cinder blocks…

The finished product with espalier apple trees cartooned in.


Here are the exact steps to take in building raised garden boxes just like ours:
Plan obsessively
Re-design twice
Buy lumber – get great deal
Bring home and cover with tarp
Let sit for a month
Measure and layout each joint with son’s help
Let son drop board on your shin
Try REALLY hard not to say curse words
By son ice cream.
Limp for a couple of days
Carefully cut all end notches with son
Tell him no when he wants to run the circle saw
Tel him no when he asks again every 10 minutes
Lit it all sit for 2 more weeks
Find really expensive combination square your son left in the grass
Smile because you love him anyway
Drill all dowel holes in the middle of the individual sections with spade bit
Let sit for a week in rain because you forgot to tarp it
Assembly all sections dry for 1st box
Realize that the pieces are now warped and twisted more than a bit
Say a LOT of curse words
Hand-fit each joint with a mallet and chisel
Cuss some more
Purchase ¾” X 2’ auger bit
Assemble 1st box with glue and dowels
Get HUGE splinter in palm
Say hurtful, mean things to the lumber & loudly question the legitimacy of its parentage
Cry a little while digging the jagged hunk of wood out with utility knife
Use Super Glue creatively as first aid supply
Spend a full hour getting 1st box square using one hand
Call it a night
Make sure the thing didn’t move while you were sleeping
Drill corners for dowels
Almost burn up drill
Look at sky and count to ten
Run out of waterproof wood glue
Say dirty words all the way to Home Depot
Buy bigger drill, glue, and more dowels
Apply glue and hammer in dowels with wooden mallet
Look over to see puppy chewing on your hat
Say the F-word
Retrieve soggy hat
Clamp box up with 8 huge pipe clamps
Let joints dry/sit for a week
Construct next two boxes with minimal dirty words
Let sit a further week
Ask 15 year old daughter if she wants to help
She will look at you like you are insane for the mere suggestion
Try not to break her phone when she returns to texting
Look up and count to twenty – repeat
Spread out boxes in yard and turn over
Apply two coats of white primer to bottoms of boxes
Get paint on favorite pair of shorts
Let wife help paint over primer with green outdoor paint
Look up and notice that wife has painted halfway down the box…
Take paint brush from wife
Say sweet things to her and laugh about the extra paint coverage
Let boxes sit for two days
Finish painting bottoms green (keep ground moisture out and blends with grass)
Let sit a week
Position in yard where they should finally go
Ask visiting friend for his opinion
Take his advice (as it is better than your plan) and reposition
Let wife see
Move 3 more times to make wife happy
Move back to position friend suggested
Let sit for a week
Get married to wife a second time and almost loose mind to stress
Have house full of guests for a week
Try not to kill Ross when he makes fun of your yard
Drink lots of beer
Buy gravel and hardware cloth for box foundation
Cut sod from under box locations and move to bare patch in front yard
Wife will work hard in front planting lavender and arranging sod
Lay hardware cloth and pour gravel footings
Spend Saturday with wife finally placing boxes
Drink beer and wine until you hurt the next day in celebration of your hard work
Let sit another week
Cut top rail on table saw
Decide to really complicate things by adding hardwood splines to top rail joint
Devise special spline jig for table saw
Cut last rail too short
DO NOT throw anything, close eyes and count to ten
Revert to cussing
Trip to Home Depot for extra cedar
Re-rip and re-miter last rail
Glue joints of rail and try not to glue rail to box
Wait 3 days and cut away spline waste
Find “cute” little ceramic tiles from the 1920’s that wife will love for boxes
Spend 2 nights in shop making custom cedar frames for the tiles
Add corner splines to match boxes just because
Measure twice to find box center
Attach tiles to front of the boxes with proper outdoor screws
Coat top rails with food-safe clear coat
Wait 2 days
Apply another coat and repeat
Show wife your handy-work and wait for her to swoon
Point out the joint details and all the thought that went into the build
Wait for batting of eyelashes and the swoon…
Mention the period tiles and their perfect symmetry
Keep waiting…
Waiting……………

A drawing of the project shoeing some of the detail

Image 1 of 23

Cleaning and organizing the shop

/ Matt Talley / 1 Comment

My garage is actually condemned and we knew it was a tear-down when we bought our house.  Half of the bottom sills are rotten, there was no power,  and it used to move a little when hit by a strong gust of wind.  I have planned some projects in the house that require some saw and painting space, so we decided to leave the garage up until we completed the wanted updates to the house and then replace it with a somewhat larger, yet period-appropriate, garage/shop combo with a studio apartment above.

Right after we moved in, I scrubbed the place, applied some leverage to the walls to square them up as possible, reinforced the roof trusses, glued and screwed 3/8 plywood sheathing to two of the interior walls, installed florescent lighting, installed 9 bike hooks in the rafters, added garden tool holders and box storage shelves, built a narrow stout plywood work bench, and partially wired 5 outlets.  I did most of it with lumber, wire, and lights that I already owned, so my total outlay was less than $200 and the structure is now solid as possible given the years of neglect and will usable for the next couple of years.  I was going to do a little more – rebuild the barn doors and finish the wiring, but a surprise shoulder injury and subsequent surgery put that off indefinably.  I now have more projects than time and can’t fit it all in.

The little bit of work making the garage usable has really been a blessing:  In the six months that we have owned La Maison Du Talley, I have built our compost bins, the three huge garden boxes, two window flower boxes, a mason bee house, refinished a massive hutch, built a rolling utility cabinet, stripped and repainted furniture, built stuff for the kids, stored and serviced my fleet of bicycles, rewired a couple of lamps, etc… all without filling our house or basement with noise, sawdust, or fumes, which keeps The Mrs. happy!

For the last couple of months my kids have been here and cleanup and organization after this or that project was minimal.  Crap started piling up.  I got some new lumber and supplies dropped in my lap and they were just sort of tossed in.  There were semi-emergency house and bike repairs that left tools splayed about, my larger table saw (every proper joiner/cabinet maker needs two…) is in pieces as I am rebuilding the fence and adding a router table to the side leaf.  I had to crawl around and under bikes, push saw horses out of the way, step over a wheel barrow, and move the drill press to get a set of micro pliers to repair a necklace for my happy wife.  It was starting to look like Godzilla ate a strip mall containing a furniture, garden and bike shop then pooped in my garage.

After dropping my daughter off at the Airport the past Sunday morning at 5:00am, I went home, snuggled with the wife and the puppy for a couple hours, spent the rest of the morning in my bathrobe reading part of a book, consuming a large amount of coffee, and had a leisurely lunch.  I then spent the entire afternoon cleaning and reorganizing the garage so that it would again be usable and so I wouldn’t brain myself every time I opened the door.  I was super-productive:

Completely cleared and cleaned my bench top
Hung all the bikes on their assigned hook
Worked on stripping “new” Schwinn frame
Unpacked two boxes of refinishing and painting supplies
Sweep up a summers worth of saw dust
Emptied trash and recycling bins
Got the Tug-a-bike trailer ready to sale on Craigslist
Completely reorganized my tool chest (All the bike tools now have their own drawer!)
Put some labels on the nail and screw bin
Organized bench tools
Worked on a secret project for Laurel
Hung up First Aid Kit
Reinforced a wooden table
Made up a complete took kit for the house (no more in and out for little repairs)
Moved drill press to better location
Worked on finishing table saw fence

In addition to my sometimes compulsive need for organization, there will be a number of Engineers and builders staying at or visiting my home in the next month and it would kill me if my work space looked like that when they showed up.  When I shut off the lights at 10:00 PM, it was a whole new space and ready for inspection and for me to jump into a new project that I have planned for  September.

a few pictures of the building and the organization spaces/racks from earlier this summer.

Buying a house/in debt FOREVER!

/ Matt Talley

After living in a1980’s Miami Vice-prefab over grown house in the endless suburbs for the last eight months we are done. We are trying to buy a place in the city, in an urban-ish area full of cute houses and green lawns, where we can walk to the grocery store, read a paper at a neighborhood coffee shop on Saturday morning, and would be within stumbling distance from a local pub. As an added bonus, it is about 500 yards from the first man-made rock-climbing wall in the US with views of the Puget Sound and Mt. Rainer at the end of the street. Just a few houses away is a branch of the King County Library – books, books, books! The place and location are great, but the buying process has been a nightmare!

The house is a rock solid 1928 craftsman and we made an offer about 6 weeks ago. It was accepted by the individual seller of the home, but still no official word from the mortgage holding bank or closing schedule. I have put something like 3-4 hours a day for the last 5 weeks (really!) getting paperwork ready, scheduling structural inspections, sewer line inspection, submitting paperwork, re-submitting the same paperwork, transferring funds, property surveys, title insurance, answering countless stupid questions and providing minute details of our lives in writing – I had to legally declare my middle name as an alias at one point before we could proceed. It is like having a second job as an air traffic controller that I pay for the privilege of going to after my real job everyday.

This is THE time to buy a house in the US: cheap prices, tax credits, lower property taxes, cheap materials for upgrades, carpenters and electricians with open schedules, etc… and we are having to BEG someone at to take our money and relieve them of bad debt. It is mind numbing and my cute little sweet gentle wife is ready to brain someone with a bat – really!

Tools on the Cheap

/ Matt Talley

Yard sales are the SHIT!! This weekend we happened upon a garage sale and an estate sale in the middle of the afternoon. I hit the mother-load of man-nesting paraphernalia – yard tools! I loaded our Subaru down with a 2-Stroke weed-eater with attachments, hoe, two edgers, 3 shovels (two round end and one square, tree saw, hack saw, joiner fence for 1942 Homecraft machine, pruning shears, garden trowel, pitch fork, electric chainsaw, rake, yard-broom rake, two water hoses, sprinkler head, edging shears, two tablesaw miter fences, a bench top vise, a grinder base, an old-school milk crate, and the board game RISK with all the pieces still in plastic. I paid a grand total of… drum roll… $43. The weed eater alone is worth $200 – I made out like a bandit! There are a couple more things that we need/want concerning yard tools (splitting maul, pick, maddox, posthole digger, 1928 Model-A coupe, etc…) and you can bet that I will be hitting the garage sales and pushing the blue-hairs out of my way in my quest for bargains.

Water hose, a chain saw and RISK – the makings of a fine par-ty!

Nesting with power tools

/ Matt Talley

I have found that my nomad life over the last 6 years has recently left me with a need to nest and for a man that means I need to build stuff. I need more tools, some projects, and a shop! Right after we moved into our place I started laying out a garage shop plan that would allow me to take care of some home projects, refinish and build some furniture, do some bike building/repair, a little painting, and do some welding. I need a place to store wood, hang bikes, work on projects, and park the car. It has to be modular as we are only leasing and I want to take it all with me when we buy a place later this year. The design is done and so far it is about ¼ of the plan is in place. I am doing it little by little as I have time and funds. So far though I have rebuilt a 1949 table saw/joiner, a 1932 lathe, built a bike work stand, a squirrel feeder for Laurel, assorted shop jigs, and a nice semi-built-in book shelf on our stairway. I currently have a refinishing project going, a bike rebuild (the Penny Farthing), and a rock maple/purple heart topped kitchen-island for Laurel.

Next, I want to build a jig for wooden bike fenders, a honey oak art-deco hall tree, a couple of matching picture frames for some oils we own, customize my table saw further, and build a miter saw cabinet.