Using My Dad’s Tools

November 7, 2016 / Matt Talley / 1 Comment

In 1982 or 1983 my dad made me a ball, bat, and glove rack for Christmas. I was super into baseball and it was cool to have your gear up on the wall ready and waiting for you to be able to grab it all and run out the door to a game at a moments notice. Getting the pocket for the ball cut correctly and rounding over all the edges and corners took him forever. He decided that he HAD to have a router and for that same Christmas, my mom bought him a Craftsman 1-1/2 HP, Model #315.17492 Double Insulated router. He was as happy as a puppy with a new bone and looked for stuff to round over, “ease the edge…” everywhere in our lives for months. He was so proud of that router and for years a wood project around the house wasn’t complete until it had been kissed by a 1/4′ shank bit, whirling at 25,000 RPM.

When my dad passed, I got all his tools and the router was part of the deal. I have used it for years and while it is a little funky to adjust and has a base that isn’t perfectly round, it still does a fine job of “easing the edge” on shelves and cabinets. For the most part I use a 1/2 or 3/4 round-over bit in it and use my trim router for 1/4 and 1/8 round overs. Technology has much improved since the early ’80s and I have other routers to do fancy stuff these days but, Daddy’s still gets used a good bit.

I few years ago I had a garage break-in and a bunch of tools were stolen. I lost a lot of Daddy’s wrenches, power tools, my grandfather’s chisels, all sorts of stuff, but the big funky router happened to be in the basement where I had left it sitting for weeks on a long undone project. I am thankful it didn’t end up in a pawnshop somewhere and I am still able to use it to do a little work and connect with my dad, all these years later, just by using the router that he so badly wanted. I used Daddy’s router today, while building a walk-in closet for my wife. I thought about my dad, his smile, his quiet manner, and his patient love for his small son.

Film Friday – Forging Double Feature

October 14, 2016 / Matt Talley / Leave a comment

Film Friday – Pocket Ship Build Part 2

September 30, 2016 / Matt Talley / Leave a comment

Film Friday – PocketShip Build

September 16, 2016 / Matt Talley / Leave a comment

I did not buy a boat or tools at the 2016 Port Townsend Wooden Boat Festival

September 12, 2016 / Matt Talley / 1 Comment

I went to the Port Townsend Wooden Boat Festival this past weekend (the 40th anniversary) and succeeded in staying married to my lovely wife by not buying a sailboat, not buying any crazy expensive (yet stunning!) tools at the Lee Valley Tools booth (the plane hammer and plane irons don’t count), and by not getting shanghaied into debauchery aboard a three-masted sailing ship headed out into the Pacific for points unknown. Instead, I drove up, saw the sights, talked to a few folks, lusted after a few tools, fell in love with one particular little wooden single-mast pocket yacht, then drove home in time for date night.

There were so many amazing boats there and I went up specifically to see a couple of the CLCPocketShips, a Scamp build, and to see if I could get on a 19’ West Wight Potter (while not a wooden boat, the Puget Sound Potters Group were in the vicinity…).

The Ruminator will be spending a good bit of his time next summer learning to sail and I may be in the market (grade and behavior dependent) for a little trailer sailor/pocket yacht for us to rebuild together. The idea of building or rebuilding a boat with one another interests me a great deal (sweat equity), but the Scamp is too small for us both (he is a big boy and I am tubby) and it is a 1000+ hour build. The Pocket Ship would work and we could overnight in it like a 2-man tent, but it is a 2,000+ hour build. The latter translates into 2 years of weekends and all my days off from work. It would also tie up all of my new shop space for the duration of the build. That is no está bien… The “smart” thing is to pick up a Catalina or Columbia 22 and just sail, but the ones I have seen, been aboard, and sailed on have no soul.

I did get a very close look at Opus, a lovely little boat (named after my second favorite Bloom County character) that I have seen battened up at the Center for Wooden Boats a few times. Her owners were there this weekend with her brass polished, decks scrubbed, and companion way open. I am in love! Opus has plenty of soul and personality just sitting dockside. I got to talk to the owners a good bit about how she sails, her history, and explored her little cabin to my heart’s content. I want her. If I were to build a boat someday it would be just like Opus. She is a Wee Seal MKII, designed by the noted Australian/Scotsman designer Iain Oughtred.

I also got to take a look at the Pygmy boats and kayaks (love their traditional kayak paddles) as well as the offerings from CLC. Some of the wood, inlay, and detail work on these kayaks is amazing. I don’t think I could put one in the water after I finished building it. I would be way too guarded about where it went and where I put it. CLC also has a little teardrop trailer that seemed to be one of the hits of the show/Festival.

I finished my tour of the show back at the Lee Valley booth and then walked out onto a long pier to watch all the sail boats playing in the 10 knot winds for a long while, before heading back to Seattle in the Forester by way of Port Gamble.

Hand Tool Tuesday – First Post

September 6, 2016 / Matt Talley / Leave a comment

Last week, I was a little off for two days – a pissed off sort of sad. I thought I had left my hammer out while fence building and it had walked away with someone else. I found it Thursday evening in the garage and I almost did a little jig. This hammer is special to me: I bought it brand new and shinny when I was 12 because my dad said ‘Estwing was the best’ long before they were in Big Box stores and when you had to drive to a particular store in town to buy them. I think it was like $26 and I paid part of the total with rolls of dimes and nickels.

I used it to build my first wall, lay sub-floor, hang countless pictures, install everything from siding to cabinets to trim to roof trusses. It has fed me and my children. I have other hammers including a matching 16oz trim hammer and 4 blue elastomer handled Estwings, but this one has been my constant companion for 30 years and will out live me. Maybe my children or grandchildren will use and appreciate it and think of me when I am gone.

There was a book written in 1990 called “The Things They Carried” by Tim O’Brien. It is fictionalized account of one man’s experience in during the war in Vietnam told in part as a discussion about what he and his companions carried with them. I read it in college and it changed my perception and appreciation for the often mundane things we carry in our pockets, in our bags, and out tool belts. Those simple objects often come to have powerful associations and meaning for us. I have decided to start a new weekly post covering the tools and things that I share my day and life with.

Film Friday – Foot Powered Lathe Double Feature

August 5, 2016 / Matt Talley / Leave a comment

The F-Bomb Garage completion is getting closer!

July 19, 2016 / Matt Talley / 2 Comments

I was out of town this past week on a work trip to merry ol’ England. I came home to a sweet surprise: I have a new 10,000lb two-post lift installed in the F-Bomb Garage. I got a decent deal on a . Went with the Rotary Revolution RPT10 because there is a local dealer, local support, I got a decent deal on the lift+install, and some experience that some friends and colleagues have had with this and other lifts.

We are getting closer to finally building some stuff inside/voiding warranties/modifying the jeep. My contractor had a foreman out last week to deal with the framing punch-list items: a couple of anchor bolts, some trim, loose siding, a funky corner, and I had him re-install my three windows with the proper flashing tape – I could see light in all the corners. A leaky window after I have stressed the importance of proper installation and showed them what I needed twice would throw me into fits. He also swapped the door trim, but not everything on the list got done and now there is more stuff that needs attention. I have the contractor stopping by to go over it all tonight. Very frustrating to spend this sort of cash and to deal with all the little things over and over.

The electrician is 3 weeks out – everyone is building and remodeling in Seattle and contractors are super swamped, so I am going to concentrate on the outside in the mean time: Paint and gutters as soon as the siding issues are dealt with.

Building a Skin-On-Frame Kayak

July 5, 2016 / Matt Talley / 2 Comments

On my very first trip to Seattle in 2003, I had a day off from work and happened to wonder into The Center for Wooden Boats in the South Lake Union area of the city. I loved it immediately and lingered around the boats and workshop for hours with a smile and a happy heart. At some point, a volunteer let me take out a kayak and paddle the lake. It was not like the plastic and fiberglass beasts that I had paddled or owned previously. It was light and flexible in the right spots, sleek, and fast. It was a skin-on-frame boat, called a Baidarka, that was based on a 4,000+ year old Aleut design. No nails, no glue, no screws. Just wood, nylon (modern replacement for walrus or seal skin…), and LOTS of knots.

I was smitten and just as happenstance, there was a baidarka building class going on that was finishing up under a pavilion on site. I talked to the instructor, Corey Friedman, asking all sorts of questions, until I think he wanted to drown me. Six years later as we were planning our move to the Emerald City, I vowed to take the kayak building class. Finances, life, and vacation available conspired against me until this year, thirteen years after seeing them for the first time (though I did read the Dyson book in college), the stars aligned and I was able to sign up for the class and take the time off. It also happened to coincide with my son’s summer visit, so I got to build an item on my bucket list AND spend serious quality time with my son.

We started on a cold Saturday morning with three ladies also building boats and 8.5 days later, I brought my hand built and custom sized boat home. The interim was spend learning a GREAT deal, tying 2000+ knots, bending frame ribs, listening to way too much zydeco music (instructor’s favorite), sewing, saying dirty words, removing stitches, resewing, loving the time spent with The Ruminator, and enjoying the ambiance of the Center for Wooden boats.

I have included a full photo documentation of my build as a pictures on my notes. I figure that the more people who document the process, the better chance this boat has of living on for future generations. Here is an additional documentation from another former student that was better at it than me.

F-Bomb Garage Build Status – Late June

June 24, 2016 / Matt Talley / Leave a comment

Well, we are a month+ behind schedule, but the our garage is coming along:

The roof trusses are up and on: Flat trusses on one side and scissors on the other side to accommodate the 2-post car lift. My contractor is not adding the fire block (insert grumpy face). These both limit the upward spread of a possible fire and add structural rigidity to the wall. Building code in our area is 10′ of wall height before block is “required” and my walls are 10’… I don’t care to build to the minimum of code, I want it done the right way and fire blocks, regardless of wall height, are the right way, so I cut them all to size myself and have employed child labor (The Ruminator) to install the blocks with a driver and some 3” framing screws. I then snapped a line at 5′ on the outside wall and gave him a hammer and a big box of 8d coated nails so he could attach the sheets to the blocks. Not too many shiners – he did a fine job.

The Tyvek vapor barrier wrap is just installed over the front wall so that the garage doors could be hung. Both are 8’X9′ R12 insulated fiberglass doors with no windows and follow the two different ceiling lines on the inside. I put jack-screw openers to the side of the doors so that the space over the doors would be clear. In the pictures below you can see the tiny attic as well – a pull down ladder goes in next week. Overkill, but I put ¾” T&G up there as floor decking and glued/screwed it in place – just ‘cause…

There is Carlisle WIP300 self-sealing roofing underlayment/membrane installed. #30 roof felt is $25 a roll and WIP is $90, but I only needed 5 rolls (4.2 actually). That $325 difference is serious insurance as the WIP can sit out without shingles on it, in case of wind damage an such, and not leak for 6 months. The roof (as well as wall) decking is all CDX (I HATE OSB) and for the small quantity bought for my garage, it is $4 a sheet in difference. $200ish total for sheathing and decking – well worth the price for peace of mind. Roofing is 30 year algae-resistant (important in Seattle) 3 tab architectural shingles that are color matched to our house.

The rest of the wrap, windows, the man-door, and 6″ reveal Hardi lap siding goes on next week.

Film Friday – Building a 13th Century Castle in the 21st Century.

June 17, 2016 / Matt Talley / 2 Comments

Garage and House Build/Remodel Update – 6/14/16

June 14, 2016 / Matt Talley / Leave a comment

Garage:

My slab is cured and the densifyer has been applied. really happy with the results – a big thank you to Mr. Mark Flood!!
The ground around my garage slab is all level. I rented a Skid-Steer this past weekend and played in the dirt. Hauled 2 yards of excess over to the neighbors yard to fill some voids and I used the skid-steer to pull out 7 small stumps for her.
Got a call from the builder yesterday and the lumber will be onsite today, Framing starts Wednesday, and trusses are delivered on Friday.
Was asked to move the Honey-bucket so that the lumber would have enough room. Odd, request for my builder to make of the homeowner/customer, but I did it just so there would be no issues with the lumber delivery.
If schedule holds, windows and siding start next Wednesday, and we will be fully in the dry by next Friday.
It looks like I will be installing the windows as I am more particular than the builder about such things.
My son, The Ruminator, will be here for a few weeks and I will get him help me run wire in the garage shell.
My 2-post car lift will be installed by the end of the month

House:

We are finishing up the paint on the main level.
I need to start putting the 1/4 round trim back down.
Bathroom: there is tile work to finish and a mirror to be hung.
Basement remodel is stalled. We had the head manager for the plumbing company out on Saturday after we found even more problems with the work that was done and we have told them: “…in light of the previous and continuing issues, incomplete work, existing damage caused by your subcontractors that we will have to have repaired, and that the basement portion of our remodel has been brought a complete stop, my wife and I do not want a____________ employee, or anyone from a subsidiary company back in our home. We do not wish to continue dealing with _______.” We can’t really touch anything until they agree to this. If they do not, then we can’t do anything as the matter will have to be settled via remediation.

Film Friday – The Secret World of Beekeepers

May 20, 2016 / Matt Talley / Leave a comment

The Secret World of Beekeepers from Sam Curtis on Vimeo.

New Floors! Reason #451 for me to have OCD

May 11, 2016 / Matt Talley / Leave a comment

We are out of the house and living in the basement like quiet mice this week as our floors are being sanded and refinished. I am both super-stoked and full of trepidation. Let me explain: I love my original oak and hemlock floors. LOVE them! They are beautiful and I want the entire world to see them shimmer in the sunlight. However, I do not want them dirty or dented, or scratched, or even breathed on heavily. That was before they were refinished…

With the new stain (DuraSeal Spice Brown) and 3 coats of hard Swedish Finish, our floors will look even more stunning and I will become a minor dictator of the hardwood – I know this will happen. Woe be the young lady who steps inside the house with heeled shoes on and I almost feel sorry for the first electrician or plumber that comes in wearing muddy boots.

The plan was to get done with painting before we had the floors done, but contractor scheduling and a huge plumbing oops (more on that later), mean that with are 1/2 done with the painting and will continue as of next week. The stain goes on today and they will have to cure until Sunday night.

5/16/16 Update:

Here they are with the last coat on and dry. We are going to let them harden for a few more days before moving and furniture in and bringing in the paint ladders for finish up the last couple of rooms.

Story Time – A Small Remodeling Success

April 14, 2016 / Matt Talley / Leave a comment

I am super proud of this door. It is original to our 1928 house and at some point in the last 88 years was removed from a closet or from somewhere in the basement and stuck in the rafters of the garage were it was covered in something near a ¼” layer of dust.

We built a stairwell to the attic and needed a door. I was all ready to source one at Second Use or Earth Wise, but at the last minute, I remembered this beauty and it was the perfect size (28″) I needed. For a jamb, I cut down one we had just pulled out of what is now the dining room. The door knob plate is a perfect match to the others in the house, which is awesome as it would have been impossible to find another one. I did source a vintage lock, brass strike plate, brass screws, and 1920’s glass knob at one of the local vintage building supply shops – both match what we already have all over the house perfectly. The job to install the lock, attach the knob, and mortise in the strike plate took all of 30 minutes and in a year, no one will ever know that the door hasn’t always been there or about its long dormant sleep in the top of the garage.

I am really happy to have this original piece of our home hanging there again. The trim went on to match the other doors and now just needs to be painted. I will do so after painting the walls and with the rest of the trim in the room.

House Remodel Status – 4/12/16

April 12, 2016 / Matt Talley / Leave a comment

Things are moving along with the house and garage, abet very slowly.

I cut the dying vine maple out of the back yard. Its loss made both my wife and I sad – we loved that tree. Part of it I saved for fire wood and part I gave to a local bowl turned I know so he could make beautiful stuff out of the sections that were free of rot.
The new 1″ water supply line is in.
Our basement slab was cut for the new basement bathroom and drains
Concrete floor re-poured.
I have demo’ed part of the basement ceiling, the front bedroom closet and a huge spot in the dining room for the plumbing company to run PexA supply lines and vent pipe.
Plumbing rough-in is going on today and we may have a functioning toilet and kitchen sink by 5:00pm tonight – maybe…
We haven’t had water for a week and have been staying in an air B&B, which has gotten old and expensive.
Basement bathroom framing is going in tomorrow.
The new 1st floor bathroom vanity is done and in place, but the holes in the granite top for one of the facets are cut wrong – it has made me a little crazy…
I have cleared all the stuff out of the way in the back yard and am ready for dumpster deliveries. I am taking the old garage out this coming weekend.
The attic is ready for new floor joists, but still waiting on the engineer’s report to decide what is going in and options for the space. We had wanted a Master Suite up there, but are not sure if it can be done at this point.
Our fireplace insert goes in tomorrow and the new fireplace tools are already there.
The three windows for the garage and two for the house are on order and should be here next week. I just have to find a place to store them.

Some pictures of the current status and the latest progress:

I haven’t had a day off in about three weeks – working my day job, making calls to contractors and supply companies at lunch and on the way to work/home, and working at the house at night and on weekends. I have to work all this week getting ready for the garage demo and all weekend tearing it down. It is all starting to take it toll on me. I’ll get an evening off from remodel this week to attend my new advanced throwing (pottery) class, and will have a two evenings off next week while the drywall goes in, but will be back at it painting the entire weekend of the 23rd and every evening the rest of the week after.

My wife said a little something a few days ago that resonates: “Life is a journey an not the destination, but remodeling is all about the destination. The journey sucks!” I swear if I had to make this decision again, I would have sold the house and bought a McMansion in Maple Valley or an updated mid-century rambler Bellevue and just moved right in in. I have remodeled many homes in the past, but this one and the size/scope are both out of hand and way too ambitious for someone who has a day job. When all is said and done, I do not want to touch a thing in or on the house for YEARS and would like to just enjoy home for a while, sit in the back yard and drink rosé in the summer sun with my wife.

Making usable stuff with fire and dirt.

February 28, 2016 / Matt Talley / Leave a comment

As an update to my original post about the pottery class that Stamps-With-Foot gave me for Christmas, I have made a bunch of little pots and am in the middle of firing and glazing them. Really unhappy with the red glaze that is available, but the milky white one is great, so I am doing the majority of the pots in that color.

I plan to make 8-10 coffee cups, a set of matching puppy water & food bowls, and a number of honey pots before the end of the 10 week course. I have 4 coffee cups that have handles on them and that are drying now, waiting to be bisque fired. I’ll turn wooden lids and honey dippers for some of the cylinders and give them as Christmas and birthday gifts if they turn out well.

Progress thus far:

Film Friday Double Feature: Throwing cups and dry throwing a pot

February 19, 2016 / Matt Talley / Leave a comment

dry throwing

If you want to hear God laugh, tell him what your plans are…

February 12, 2016 / Matt Talley / Leave a comment

As mentioned a few weeks ago, we hit a snag on the garage build. Super frustrating. There is some stuff in the house that takes precident – they just have to happen and happen right now. Thankfully, we are in a place to take care of it, but my dream shop has been pushed a couple of months. That hasn’t stopped me from getting everything prepped though. I have completely cleared out my current GROP and moved all the innards into storage for the duration of our build/re-build. A few things like ladders and yard tools are left, but after giving away an entire trailer load of scrap lumber and plywood it is all open space. It hurts a little that the cleanest my garage shop has ever been is right before I tear it down to built a new one…

The other day, I had to do a little fiberglass repair on the Jeep top and swap out my floor-mounted headlight dimmer switch. Not super a fun/sexy mod, but taking the door off made it easy – ish. I will not be bright-lighting folks for my entire commute anymore. It was nice to have a dry spot to work during a Seattle winter. Also, this was the only time in 6+ years that a vehicle had been in it.

We had to start the house remodel before the garage and start in the rear bedroom (NW corner of the house). The interior walls had to come out to repair an issue(s). After we take care of the repairs, a new arch will lead into the kitchen, there will be a 4′ French door with a 12″ balcony looking out into the back yard, and we will have wainscoting up to 68″ and a coffered ceiling in what was the back bedroom and what will be the new dining room. Here are some shots before the full wall removal, some replacement studs and new headers.

The basement stairs are also in need of replacement and will be taken out and rebuilt next week. The new HVAC will go in the week after. It has been and will continue to be a test of our resolve and patience.

Making pots, cups, and bowls from sticky dirt

January 7, 2016 / Matt Talley / 1 Comment

My pretty wife gave me a pottery class for Christmas. Tonight was the first night. I made three “cylinders” and I am apparently “great at centering…” no idea, but I like the class and want to make a bunch of stuff. Will cruz Pinterest for ideas later.

Getting a new garage in 2016!!!

January 7, 2016 / Matt Talley / Leave a comment

Woohoo!! It looks like we are a go for a new garage and some needed updates to our heat, plumbing, and wiring at the house. I am meeting our builder this weekend and passing him a check (two checks actually, one is for the City of Seattle permit office…) and I will have a real garage and wood-shop by spring. I will have room for a big lathe, cabinet saws, wood storage , my joiners workbench, room to assemble projects/furniture, a real dust collection system, and all my planes/saws/chisels/hand tools on one side. On the other side of the shop will be a mini-machine/fabrication shop with a two post lift, lathe, end mill, welder, mobile paint booth, and work table…

I cannot tell you how stoked I am! Seriously, I am all giddy about it. I plan to make cool stuff, descend into super-nerdy, and will be voiding the shit out of warranties!

Here are the prelim drawings that are being submitted and a lay out of the shop floor.

Update:

Drawings sent to the city. Cross your fingers and pray with me that Planning is having a good day/week/month and these babies get a stamp.

Film Friday – Making Growlers in Portland

January 1, 2016 / Matt Talley / Leave a comment

Portland Growler Company from Cineastas on Vimeo.

Film Friday – Tattoo Machine

December 4, 2015 / Matt Talley / Leave a comment

Tim Hendricks – Hand Made Tattoo Machines from Tim Hendricks on Vimeo.

Film Friday – Soulcraft Cycles

October 30, 2015 / Matt Talley / Leave a comment

FROM STEEL: The Making of a Soulcraft from michael evans on Vimeo.

Film Friday – Hand-Crafted Shoe-Trees

October 9, 2015 / Matt Talley / Leave a comment

Hand crafted shoe tree from JOHN Popick on Vimeo.

Film Friday – Double Feature: Urban Beekeeping

September 25, 2015 / Matt Talley / Leave a comment

Urban Bee Keeping from Green Renaissance on Vimeo.

Kinfolk Story: Honey Harvest from Kinfolk (kinfolk.com) on Vimeo.

A Modern Wedding Arch Build

September 7, 2015 / Matt Talley / 2 Comments

My Brother-in-law and his then fiancé decided early this year that they would visit us in France and while here have a little wedding… Stamps-With-Foot freaked out and turned on the ‘Big-Sister Action Mode’ setting on her internal processor. She quickly organized the shipping logistics, helped with transportation, found lodging for all, located a restaurant for the reception, sourced champagne and wine, etc… I had two jobs. 1. Make sure the yard was a perfect/green as possible. 2. The wedding arch. It was implied that fvcking up either would have dire consequences.

I sketched a bunch of ideas up in my notebook and talked to the bride a little about her ideas and wants over Skype and e-mail. I had planned on doing a big natural arch with the pruned limbs of 70-100 apple and plum trees, but my source burned the branches before I could get to them. I went with Plan B and drew up a modern interpretation of a classic white wedding arch. The bride said ‘go’ and it was on.

The arch is made from 4 meter (13.14’) X 1.25”X1.25” pine sticks that I sourced at the local lumber yard. They are sold for fencing trim and to cut foundation stakes from. I painted each with two coats of white paint and the bottom is held together with 10mm all-thread. The top is screwed one stick to another – everything is pre-drilled.

All was finished one day before the ceremony with the bride’s brother, cousin and sister helped out with the final painting (taking turns with the one roller) and installation. I really couldn’t finished in time without their help and support.

The bride and groom seemed very happy with the work and allowed me to even officiate their wedding. Honored does not even begin to describe my feelings about being included in this way. It was my first time getting to use my Ordained Minister credentials and I am SO adding wedding officiate to my resume! I will add some pictures and wedding details later – after the bride has had a chance to flood her social media accounts with pictures to her little heart’s content. Out-doing of being faster than the bride to share “her day” with the world would be bad juju…

As you can see from the pictures – I succeeded in Job 1 as well: Greenest yard in Toulouse:-)

Updated Materials list and build instructions:

Material:
2 – 3/8”X3’ sections of “all-thread” (Home Depot or Lowes)
4 – 3/8” nuts
4 – 3/8” washers
40-45 – 1”X1”X12’ garden stakes/lathe
These can be substituted by ripping down 2X6 or 2×8 boards on a table saw. The finished stakes will be 1.5”X1”
100ish 1.5” deck screws
White paint with primer

Tools:
Two saw horses or cinder blocks
Paint brush
Hand saw or circle saw
4 – hand clamps
hammer
Two battery drills
Socket set
Combination wrench set
½” drill bit
1/8” Drill bit for pilot holes
Two helpers that have not started drinking or toking

Directions:
1. Check with the bride and get her sign off before any purchase of build is started.
2. After acquiring your stakes or making them, leave them bundled or tie them with packing string. If you removed them from the bundle before assemble, they are likely to warp.
3. Paint all available sides with thick coat of white paint
4. Put on second thick coat
a. You can let you helpers do this and it does not have to be a sober day project. It is better if they are altered. They will paint each other. It will happen.
5. Let paint dry overnight and out of the weather
6. Cut the bundle, retie the stakes with packing string with the unpainted side out.
7. Drill ½” hole in the bottoms of all the stakes about 1/2” from the bottom and on the centerline.
8. Measure up from the top of that hole ½ to 1” and cut what are now your spacer blocks off.
9. Drill ½” hole in the new bottoms of all the stakes about 1/2” from the bottom and on the centerline. Or you can drill both holes in all your stakes at the same time and cut between them.
10. Figure out the spacing of the “floor” of you arch by standing bride, groom and officiate up and seeing what that width is.
11. Add 18”-24” on each side. 10’ is great normally, but you decide.
12. Move all material and tools to the spot where the arch will be erected.
13. Mark out you width on a spate stake and place it in your desired location.
14. Double check with the bride if this is what she wants.
15. Cut your now fully painted bundles
16. Lay you first two sections and have them cross with 6-10” left at the top.
17. Clamp the bottoms to the stake, leaving the ½” hole uncovered.
18. Check the top again and if correct, drill a pilot hole in the top over-lapping stake.
a. This is super important! ALL screw holes must be pre drilled or you will split the wood.
b. This will piss the bride off and you will have a bad day.
19. Insert the all-tread into the bottom hole and put the washer on from the front (under), followed by the nut. Just tighten till the threads are covered on the end.
a. Have one of you sober helpers hold this all-thread until the 5th or 6th course of stakes are laid. If not, then you will split the stakes at the bottom and the bride will find out. You will get into trouble.
20. Slide a spacer block on after each stake is put on.
21. With your sober helpers holding the All-thread, lower another stake into place.
22. You will want to lower both ends at the same time or something will crack.
23. Move to the peak and space the second set.
a. I used a scrap bit of stake so that I would have 1” stakes and 1” spacing between, but if I had to do it again, I would use a 1+1/2” block (skinny part of a 2X4) as the spacer. It makes for a more dramatic fan when done.
24. Drill pilot hold and repeat step 17 – 22 until you have about ½” left on the end of the all thread.
25. Assembly is easier from inside the arch.
26. At some point your sober helpers will start looking for a cooler or a lighter. Do not let them wander off. Trust me.
27. Put on your next par of washers and nuts and hand tighten.
28. Use second set of hand clamps to put another stake across the bottom of the back of the arch. This and the one on front will be removed after you stand it up, but they will help keep everything ridged until it is up.
29. Cut four 18-24” sections of a spare stake and either have a still sober helper sharpen the end (the proper instruction is “like a Vampire stake…”) or you can cut it at an angle with a hand saw
30. Now with all available help stand the arch up, gently.
31. Have the bride sign off on the build and location. Not the bride’s mother. The lady in white herself. Seriously.
32. After you have the OK, then carefully insert a “vampire stake” between two stakes and hammer it into the ground until there is 2” sticking up above the side of the arch.
a. Don’t screw this up and hit the arch with the hammer. You might break something and then you will have to go into witness protection or move to Bulgaria.
33. Predrill a hole in the stake and arch and attach the two.
34. Do this on all four corners.
35. Remove the clamped on temporary bottom sections.
36. You may now release the helpers to become a chemically altered as they so desire.
37. Touch up any or the missing paint from the cords or the assembly.
38. Bask in glory of your accomplishment with a cold malted beverage.

Puttering around in the shop

August 31, 2015 / Matt Talley / Leave a comment

I had a super shitty trip home from Morocco and was stressed out & pissed off when I got up Saturday morning.

First Coffee.

I then decided that and working on some current projects, a couple of little things on the lathe, and making lots of sawdust and wood shavings would make it all better.

I am in the process of building an old-school 6-board chest (now 8-board as I added a skirt to front and rear…) and had some white pine scrap sections left from the two sides and the bottom. I glued them up before I left for Casablanca and when I got home I decided to turn a quick fruit dish for the kitchen/my wife. It took all of about 20 minutes and is 10.5″ in diameter and 2″ tall. I am pretty happy with the results.

Obsessing Over a Possible House Remodel & Letting My OCD Shine Bright

August 25, 2015 / Matt Talley / Leave a comment

We are currently going through a make/buy decision concerning our house in Seattle. Meaning, do we spend $200-$250K plus, months of time, and lots of sweat equity on updating our house, adding a garage/shop and dining room, and refitting the basement into an apartment for my mom. Or, do we spend $5K getting the house ready to sell and find another house that has what we want already done and complete. Do we keep the house as a rental and build an entirely new one…? We have met with our estate agent, a builder, a draftsman, an architect, a landscape company, a second builder, and now a third builder in our quest, but really are not any closer to making a decision. As said before, Stamps-With-Foot and I are going over it all and trying to decide what is best for our finances, future possible family expansion, and quality of life.

I drew our lot and house just after we moved in and have spent more than a few hours modeling all our crap – to scale – and seeing how it would all fit in the possible expansion of our existing house with the new garage build. Part of this on-going decision process is looking at all the possibilities and modifying the existing drawings into a “someday-maybe state”. I have a touch of OCD… If I am working on something or especially in the planning stages, I will drill WAY DOWN into the project. Evidenced by the below images and the included timeline.

I have modeled sewing machines, yard tools, bikes, my 1986 Jeep, my wife’s Subaru WRX, hand tools, bikes, , machine tools, trees, bushes, furniture, lathes, saws, wiring diagrams, rugs, even our puppies… all to scale… I may have a problem.

Blanket Chest Rebuild

August 21, 2015 / Matt Talley / Leave a comment

Early last year, Stamps-With-Foot and I bought a few pieces of furniture from an English couple moving out of France. One of the pieces was a pine drawer-front blanket chest that someone in the UK had built in their garage out of decking material. It was constructed with dovetails, screws, and lots of glue, so it was a stout little piece and for $50, I couldn’t pass it up. The finish was originally 1980’s fabulous stain and it was semi-sloppily finished with a brushed on polyurethane topcoat, but all and all not so bad as to ruin the chest. Just right for a little refinishing.

It sat in the house for a year or so, covered with a runner, before I dragged it into the GROP and tore into it. I cut the funky curved feature off the base, added some corner reinforcement, re-worked the drawer slides, removed the fat awkward drawer knobs, turned and added bun feet to the front, and installed square feet on the rear (going for the 17th century Furniture of Necessity look). I sanded the whole thing down to remove some of the gloppy poly and painted it with an undercoat of red and an overcoat of flat black – also period appropriate. When the top coat gets a ding, the red shows through. I have a number of chairs and other chests done in the same manner. I added brushed antiqued solid brass handles and called it done.

The chest now sits behind the couch, near the door for the back garden and holds a couple blankets for TV watching comfort and two cotton hammocks for lounging the yard.

Driven Outside

Tag: Craft