President’s Day 2018

February 20, 2018 / Matt Talley / Leave a comment

President’s Day is here and it is time to prune the fruit trees, roses, and lavender. Or at least that was my plan for yesterday. Instead, I spent WAY TOO MUCH time on Twitter – ranting about sensible gun laws and the current US administration. I also spent a couple of hours cleaning the house, washing dishes, working on 2 videos, walking the puppies, and working in the shop. So the entire day was not wasted on-line.

In the shop, I am building a Screen Printers Workbench for a local artist, Amy M. Douglas. She does some pretty amazing prints and oil/acrylic work. We are trading my time for art, so it is a win/win for both of us. Below are a couple of shots taken during the build and I will have a whole YouTube video about the build in a week or so.

I will spend an afternoon this coming weekend pruning, re-stacking firewood, and cleaning the yard – I see a dump run in my future.

3/4/2018 Update:

The bench is done and delivered.

Film Friday – Blacksmithing and Forging

November 3, 2017 / Matt Talley / 2 Comments

I am a novice smith and that is being generous. I do like to forge though and it is awesome when I get a little time to make things for myself. This short film details a couple of the different type of hold fasts (metal work and word work) that I recently made at the Pratt Center for Fine Arts forge in Seattle. If you live in Seattle, have a single maker bone in your body, and haven’t checked them out – do so immediately and sign up for a class or two.

My workbench is DONE!!

May 6, 2015 / Matt Talley / Leave a comment

I am about a month late in posting this – life and my J-O-B got in the way – but the Cornebarrieu Bench is done. Completely done! All bells and whistles added. It seems like it took me forever, but it fits perfectly in the shop and I started using the bench even before it was finished. I am very happy with the outcome and am currently working on projects that have been piling up all winter. Just in case you haven’t been following along for the past year and a half or so:

My GROP (garage and shop combo) in Seattle was too small for a proper joiner’s bench. I made due with a slim, high, wall-mounted work counter, a bolted on machinist-vise, Quick Clamps, and the top of my table saw. It worked – mostly/sort of – but was a pain in the ass a good bit of the time: I never once planed a board on a stable, solid surface. My GROP here in France is roughly the same size as the one in Seattle, but is absent the huge cast iron machines and saws. I have some room to move and finally have the space for a big, heavy, proper work bench as well as some time to build one – or so I thought.

It is an amalgamation of benches by M. Roubo, Roy Underhill, Chris Schwartz, and Bill Schenher. I am calling it the “Cornebarrieu Bench” after the small village in southern France where we live, where the lumber has been sourced, and where the bench was made and first used.

For anyone interested, here is a documented build process, build notes, and step by step guide – 115 steps – to build this beast.

Used my workbench today!

March 1, 2015 / Matt Talley / Leave a comment

Today was the official first use of my workbench. I used it as a work table to lay out the shape of the leg vise, I cut the dados for the tail vise, cleaned them with a chisel, and after spreading plastic used the bench top as a glue-up table for the vice pieces. I had enough room at the other end of the bench to put together a French-cleat mounted battery drill organizer that I cut the parts out for yesterday afternoon. I have trouble staying with one project and do 3-5 at a time. It makes my wife crazy.

The bench top height is perfect and I am super stoked to have a real workbench here in France. I can finally get down to serious business and make some moldings and a small linen-fold panel chest.

Happy!

No Truck Required

February 9, 2015 / Matt Talley / Leave a comment

When we left Seattle for Southern France, I sold my truck and it felt like I lost a hand. I toyed with the idea of bringing mine over, but it would have been impossible to park and the money that I would have had to spend for gas would have been astronomical. My very first vehicle was a truck and I have never not had a truck to drive. There have been other vehicles, but I have always had a pick-up.

I didn’t really plan to do much heavy hauling during our time in Toulouse, so we got a 5-door diesel Suzuki Swift and I added a roof rack – just in case I needed to road trip with a bike or grab the odd 2X4 at the lumber yard… Reality is often brighter and more interesting than the initial plan. We have abused our little Suzuki. I have treated it like a farm hauler and overloaded it again and again. The rack has a 100 pound weight limit, yeah about that… In my own experience, 250 pounds has ridden just fine. I still miss my truck, but we are making due.

All the things I have hauled in or on the car that have been questionable:

400 pound wood lathe
The cut rounds from 4 trees (to date)
A 200 pound 7′ X 6′ x 2′ Wardrobe
3 large work benches
9 bookshelves
~1500 books in boxes
10+ sheets of plywood
Enough lumber to build a garden shed
2 beds
9 rolled carpets
A buffet hutch
A garden table, 2 side tables, 8 chairs, and a umbrella
250 pounds of gravel for lathe ballast
A huge antique armoire
300 pounds of wet lumber
A Canoe that was wider than the roof
5 people and all their crap

Workbench Progress

January 13, 2015 / Matt Talley / Leave a comment

Progress on the Cornebarrieu Bench is coming along. It has been slow going – I have been swamped with work, travel, lack of allowance (I spent it on Christmas and a classic fiddle/violin…), more work, etc…

Stamps-With-Foot gave me a gift card for our local Home Center/hardware big-box as a Christmas present that took care of the price for the last section of the top. I got a lot accomplished this last two weeks:

The final sections of the top were glued up just before New Years eve- using every single clamp I brought to France and more than a little ingenuity.
Installed (2 hours of cutting, drilling and chiseling) a pricey German-made cast iron end vice that I got on 65% sale – was missing two small metric bolts and the wood handle.
Made final leg cuts: the tenons that go inside the bench top.
Put 5/16 oak dowels in to the pieces that have cracked, even a little, to make sure that the cracks do not spread.
Gave all the base parts an 80 grit sanding.
Really like the sawmill marks on some of the pieces. Am going to put clear poly on the base instead of milk paint to preserve the marks.
The legs and stretchers shrunk and warped just a touch in the six months since I cut them even though I had it all clamped together. It will be fine and could have been worse.
Made the first dry-fit of the base to the top: Everything lined up , fit perfectly, and is as square as I could ask for.
Drilled holes for connector bolts and lag screws.
Installed base shelf cleats
Cut the 12 sections of 5/8″ tongue & groove pine that will be the base shelf

Before I head to the US in a couple of weeks, I hope to have installed the end-vise block, given the base a 120 grit sanding, polyurethane the base &shelf, cut the hole for the leg vise screw and the rectangle cut for the vices’ parallel guide. I also want to install the leg vise nut in a pocket behind the leg while the bench is upside down.

Cornebarrieu Bench – Redesign & first cuts made

August 8, 2014 / Matt Talley / Leave a comment

I did a full redesign of the Cornebarrieu bench… As per my normal modus operandi, I was over designing/building it. With all the tweaks and gadgets and new parts, it was going to take me 6 months to build, some serious math to layout the interlocking joint angles and cost $1900 in material – I may have priced solid 4” thick seasoned Eastern European beech and walnut for the top and legs…
Anyway, I came to my senses and decided on using the pine I had already purchased for the legs and stretchers, lap joints with bolts instead of compound dovetails, a liberal amount of hide glue here and there, and a top made from re-purposed IKEA counter tops and will install a leg vice salvaged from a junk shop near Limoux, France instead of the $300 Benchcraft scissor vise that I was eyeballin’. The top will be solid all the way across instead of the split-top design.

The pine slabs have been drying in my GROP for 5 months and were ready to be cut down into their rough size. I had a little time this last weekend and spent 4 hours making all the leg and stretcher joint cuts – hogging out the material with successive circle-saw cuts and then chiseling them out. I am waiting to cut the tenon that fits into the top on each leg until I have the top in-hand. I chiseled and planed all the joint cuts smooth and I really wished I would have had a timber framing slick. When I do another bench or some large furniture with this type of joint anytime again, I will pick one up as it will pay for itself with the labor saved, in comparison to a 1.5” bench chisel, on 4 lap joints. I did the rough math and I think that I will have made 1023 total handsaw and circle saw cuts by the time the bench is done. There will be 16 bolts, 6 sections of 7/16” all-thread, 12 large screws, one 2’ ACME thread rod, 2 large dowels, 4 lag screws, 32 nuts & washers, and some sweat, blood, and curse words that will all go into it by the end. The new dimensions of the bench will be 25.5” wide, 34” tall, and 8.2 feet long. I believe the finished weight will be around 320 pounds.

My next milestone is the dreaded IKEA run. It will be a couple of weeks before I have the enough spending money horded together from my allowance (I want to be debt free in two years and retire at 55 so yes, I have an allowance…) and get the top cut out and fitted. I will update as I go.

Weekend Update – Spring flowers, Lincoln Park, and thoughts of Arborcide

April 15, 2013 / Matt Talley / Leave a comment

Oh Seattle… Why can’t you be pretty and green and sort of warm all year? I keep telling myself that Summer and early fall here make the crappy six month of fallwinterspring all worth it, but that is a hard pill to swallow right now. This has been an especially dreary winter: rain, cooler than normal temps, very few sunny days (I remember 4…) and it didn’t really get cold enough to kill the mosquito eggs, so we are looking forward to a buggy spring. Oh Joy. On the bright side of things, the lawn and garden at La Masion du Talley are erupting with jonquils, tulips, cherry blossoms, the begonias and the dahlias are just coming up, there is green on the espalier apples, new raspberry canes are shooting up, my rose bushes in the back are leafing out, I saw a couple of honey bees out foraging, the grass is lush and green, and the first hints of the lavender up front are coming in. I spent the weekend splitting my time between the inside of the house and the yard. In the last two weeks I have been in Tokyo, Orange Co.., CA and Las Vegas, so my part of the household chores had gone unattended to. Here is how it all went down:

Slept late Saturday.
Breakfast and coffee while sitting next to Brodie.
Washed a load of whites and a load of colors.
Thought about going for a run.
Lost two hours of my life to Pinterest instead…
Put dishes away – some of them anyway.
Stamp-With-Foot took Brodie to new vet.
Got dressed and picked up living room and office.
Wife loves new vet. Brodie, not so much…
Finished a couple of small house projects.
Got ready to take Brodie for a walk in Lincoln Park
Started raining.
Started hailing…
Canceled trip to the park.
Brodie went back to sleep on the couch.
Went downstairs to work on my Workbench of Doom in the basement.
Heard water running outside… SHIT! Gutters overflowing! Downspout Plugged!! FVCK!!!
Ran outside, put ladder up DURING hail storm, dug pine needles and holly leaves out of gutters on both sides of house.
Water started moving down drainpipe.
While on top of wet, slick ladder – wished I possessed The Force – would kill neighbor’s trees and lift them out of the ground like X-wing fighter…
Said loud dirty words about gutters, pine needles and neighbor’s trees.
Squinted eyes, pursed mouth, and made mental note to buy copper nails, a large auger bit, some Drain-O, and a vile of the poison that coated the blade that Bilbo was stabbed with for that hateful tree.
Climbed down slick ladder with frozen hands prayed for a single bolt of well placed lightning.
Went inside, threw wet hat down and stomped downstairs to plan a crime.
Stamps-With-Foot made me coffee.
Felt better & cleaned the basement a little.
Wife took me out on Movie Date.
Had a nice time.
Came home and sat in the hot tub for a good long while – nice light rain fell.
Wife all for me taking a hit out on the tree.
Fell asleep looking at Pinterest again.

Up at the crack of dawn on Sunday: 9:00am
Coffee and breakfast.
Wrote some e-mails and sent a few pics to Instagram
Wife left for appointment and Brodie and I went to C&P Coffee.
Brodie tried to eat a black lab the looked funny at him while I was ordering coffee.
Being French, he has a Napoleon Complex – Really, really.
I grabbed him in mid air and other dog looked like he wanted to tinkle on the carpet: hid behind owner
Brodie looked hard at that dog whole time we were there.
Stopped by Home Depot on the way home and got moss killer for the roof and yard.
Noticed the moss while unstopping gutters.
Came home, cut the grass and spread some Weed&Feed that will lead to the eventual demise of all the dandelions, clover, and nettles that dare to take root in my yard.
Mwahahaha…
Felt happy.
Edged and mowed the front and back yards.
Found a couple of ferociousness dandelion patches.
How had I missed them?!
Got out the instant death weed killer and murdered me some dandelions.
Giggled like Buffalo Bill as he put the lotion in the basket.
Other neighbor walked by told me that I had a beautiful yard.
Beamed with pride and tried not to look like a weed serial killer or that I was hatching a plan to commit arborcide!
Wife came home and helped me spray the roof for moss.
Took off overalls and went with wife and Brodie to Lincoln Park – pretty end to the day!
Went to Trader Joe’s for the week’s worth of groceries.
Stamps-With-Foot made dinner while I worked on some handmade Christmas gifts (starting early)
Looked at Pinterest and Instagram again.
Stole wife’s phone because her pics of Lincoln Park were better than mine.
Heard noise outside.
THE WAS A FVCKING RACCOON ON MY ROOF!!
Thought about getting The Ruminator’s pellet rifle.
Decided I did not want to be on top of ladder and at eye level with mad ‘coon that had just been tagged with a pellet.
Turned the water hose on and ruined his night.
He jumped off roof and into the hated pine tree.
I thought about the pellet rifle again… decided to let the raccoon and tree just have each other.
Came in and wife was asleep and the dog was snoring like a 75 year old alcoholic with sleep apnea.
Wrote a couple blog posts.
Turned off lights, set alarm, and went to snuggle with wife.