Making stuff with My Son

It is one of my duties in this life to make sure that my children can do for themselves. Having to call a plumber for a clogged drain or an electrician to replace a switch just is not the Talley way. We are fixers, tinkers, builders, and warranty voiders by practice and nature. I cannot have it on my conscience that such a path would end with me, so part of the summertime ritual is to fix and build stuff.

This year was no different. The Ruminator work on the lathe a bit, helped me build a kitchen island, and helped design and construct a hanging shelf system for my wife’s sewing room. We hung a storage rack in the garage, built a snowboard rack for his room, hung stuff up in the living room, applied a little spray paint and finish, learned about milk paint, refurbished a miter-box saw, cut up some andirons, went over tool identification, sunk a bunch of screws, put some all-thread to use, made sparks with the grinder, and that sort of thing.

Just little bits at a time… Next year we will do a little metal work and wood carving. The year after, we might build a deck and do a little welding. At some point he will learn to sew and mend a little – not to be a seamstress, but enough to make simple stuff and put a button back on a coat. If he wants to be a carpenter or a cobbler or a tailor or a machinist or a welder fine, then I am equipping him with early skills to build from. But if he wants to be an architect, teacher, engineer, lawyer, doctor, or whatever – I still want him to have the knowledge base of how things work, how they are put together, and how they should be fixed.

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andirons 2014 (1)

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UPDATE: Shortly after my son left to go back home, I was cleaning up the GROP and I found this message below written in saw dust. It made me both humble and very proud.

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Everyone needs a circus tent stake maul…

I have a good number of wooden stakes to drive into the ground – garden project, long story. In the early stages of planning, I realized that I didn’t have a proper maul and did nor relish driving any of them with a claw hammer. Hummm….

 

To remedy that tool deficit, I finished turning one from a piece of oak firewood after work the other day – instead of mowing the yard… The steel bands are cut from a 5″ iron pipe and they are held on by 15 or so long brass nails. It seemed like a good use of my time and was a nice end to a very stressful day.

Old tent stake Maul (2)

Old tent stake Maul (1)

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Old tent stake Maul (3)

Weekend Update – the gods of lawn maintenance are displeased

We had a national holiday in France on Friday and I made the most of my 3-day weekend.

Instead of the stuff I needed to do I did this:

1. Got up at 7:30 on a holiday
2. Went up into the mountains with a group of Expats for a hike and a picnic – got some great pictures and had fine food
3. Worked on a design for wooden wine box/kitchen cabinets
4. Completely filled my Leuctterm1917 design sketch notebook – took 2 years
5. Watched a girlie movie with my sweet wife
6. Started a new notebook – a Rhodia Webbie this time (I like the paper better)
7. Spent too much time on the interwebs
8. Started formal permit process for garage shop and apartment above at our place in Seattle
9. Sanded, sealed and painted the “T” supports for the workbench/buffet table
10. Rough turned 4 oak bowls from a piece of tree blown down in a storm
11. Sent some e-mails out that I had let sit too long
12. Coated the bowls in wax and will let them cure for a year.
13. Cleaned and organized GROP – oak shavings were EVERY where
14. Composted the shavings with some grass and kitchen scraps
15. Sharpened all my lathe chisels
16. Brained myself on a low hanging bike – said f-word more than once
17. Went to a run along the river
18. Called my Mom and talked for a bit
19. Checked on the kids
20. Cut first 5” top sections for Cornebarrieu Workbench
21. Need a proper circle saw… the 18v battery saw is out of it league on 1.5” beech
22. Worked on the small cabinet rosettes for our neighbor – he also asked me to install a shelf while I was at it…
23. Played with the puppies – while Stamps-With-Foot had a girls night
24. Got sucked into Pinterest
25. Updated website a little (here and Tumblr)
26. Watched a little too much TV/YouTube
27. Took puppies for a walk around neighborhood a couple of times
28. Rode my bike about 10 miles – muddy
29. Cleaned and tuned single-speed bike
30. Played with puppies
31. Did some grilling with beer in hand 
32. Got up Sunday morning and worked for a few hours, – because I thought it was Monday. Damn it!
33. Closed office door and did not return for 24 hours
34. Told wife her hair was very pretty
35. Went for a walk with wife and puppies
36. Made a small parts organizer out of a broken wood bowl
37. Got glue on my favorite shorts
38. Wrote some snail-mail
39. Surfed the interwebs until I fell asleep with the iPad on my chest…
40. I did not mow the yard again. The gods of lawn maintenance are displeased with me.

Hiking august 2014 (3)

Hiking august 2014 (1)

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Hiking august 2014 (2)

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Rosettes for neighbor

Oak Bowls Aug 2014 (5)

Oak Bowls Aug 2014 (7)

Lathe clean aug 2014

Oak Bowls Aug 2014 (1)

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Last page of notebook Aug 2014

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T-beams for bench-buffet table aug 2014

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Guitar and Ukulele wall mounts

One of the last things to deal with at our place in France was all the stringed instruments propped in corners or laying precariously on top of furniture. I wanted them out in view so they would be played instead of put in a closet somewhere, forgotten about. We want a home that is filled with music and if there is a loaner guitar or uke (LOVE the ukulele – have two) about, someone is going to pick one of them up and strum a few cords. There is nothing like a cool evening, sitting outside after a BBQ with someone softly playing a tune or two. I looked at a couple of commercial wall mounts that were pricey and didn’t really go with our decor and decided to make my own. I am sure they would look great in a studio and there was one model that would have been killer in my 15-year-old self’s poster-filled bedroom, but nothing I looked at screamed “hand-crafted” or “classy.” I went through a couple of ideas in my head that wouldn’t have really worked out for various reasons before having a light bulb moment while on a work trip in China: scrap wood + my lathe + U-hooks and some silicone tape = sweet instrument hangers that both blend with our home AND that no one else has.

This past weekend (Easter holiday), I cut five octagon blocks out of some left-over 5 inch thick pine timber and rounded the first one on the lathe. It was meant to be a prototype so I free-handed the curves without really having a design in mind before I started. It looked so great after the stain and wax went on that I took it right in and mounted it to the wall. I turned the others all with different patterns and hung them in a living-room hallway that has an awkward corner. They look great there – if my opinion counts for anything. Now there is room for 2 ukuleles, an acoustic guitar, an electric cigar-box blues machine, and a resonator banjo.

I am working on a Uke hanger for my home office as well.  I spend 10+ hours on my computer or on the phone and find that it helps if I can take a little break or strum while thinking about a technical problem that is pissing me off.  I wouldn’t be able to do that in a cube.

Another Cherry Bowl

I spent another weekend afternoon playing on the lathe. I made a mate to the cherry bowl I turned last month – the other side of the tree trunk. It was a little smaller block of wood and I roughed it out a little quicker. I decided to keep this one instead of giving it away and use on the dining table for fruit and such. It colored up really nicely – a warm orange that will darken with age, but it has checked a little more than the first one – it hasn’t split and hopefully won’t – but there are a few fine cracks that have popped up here and there.

I started it out thinking it was going to be a different shape, but due to some spongy fruit-wood, it became more of a vertically sided bowl with a deep finger groove on the bottom. Like the last bowl (and most of my bowls and lids), I turned a little detail in the bottom of the bowl because I think that curiosity should be rewarded. The bowl is again finished off with my own mix of beeswax and walnut oil. I am going to let it dry for a few months and reapply.

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From tree to bowl with a LOT of sweat in between

I have a colleague that was making over a large section of his property out in the French country-side and he needed a dying cherry tree taken down. It was a big old tree with what looked like lots of good hard wood in the trunk base, so I gave him a hand. I thought I could tun the wood into some nice bowels, mallet heads, honey dippers, etc… and he agreed to let me have some of the wood that was destined for his fire place. Holy Crap it was work – not at all helped by his tiny electric chainsaw. It made me long for my 30″ bar, 2-stroke beast back in my Seattle garage shop.

After cutting 2 good rounds and trimming up the root ball, I split the rounds in two, then put 200 pounds of wood in the back of my tiny Suzuki Swift and hauled it home. Into the garage it went and the wife and I were off to the Saturday Market. I came back to one of the rounds on the next night and decided to prep it for turning. With my Japanese hatchet and hand saw, I worked it into an octagon-ish shape. There was a lot of rot in the outer rings and the sections did not make as large of bowls as I had hopped, but the root ball will make an AMAZING centerpiece on the table for holding bread or fruit at parties. I am getting ahead of my self a little…

Anyway, the first section was a beast! It took me 3 hours to go from the half-round to the round bowl-blank. I almost threw the hunk down and took it over to my neighbors wood pile while just roughing it into shape with the axe. The wood was SO FREAKING HARD! It got worse when I started spinning the thing! My roughing gouge was super sharp when I started and I had to sharpen it twice again during the initial turn. There was a break in the turning where I built a jig for my turning chisels so that the sharpening angle was perfect every time, but that is a different tale…

I have never gone from tree to bowl before and I wanted to see if I could do it well. Usually, I either glue up hardwood scraps or buy a rough elm or maple blank from my hardwood dealer in Seattle (With the coin I drop at his place, he is most assuredly a DEALER! His crack just has figured grain and tight growth rings…) Anyway, I might should have picked a tree with softer wood for my first time, but how many turners back in the US can say that they cut down a old cherry tree in France and made cool stuff with it?!

I finished up the bowl four nights after I started turning the rough shape. I had to work around some rot and cracks, but the final shape turned out really nice. When someone handles the bowl and flips it over, they will find my makers mark and I turned a little detail in the bottom of the bowl because I think that curiosity should be rewarded. The bowl is finished off with my own mix of beeswax and walnut oil. After two coats, it colored up beautifully. There are a couple of spots where it may split along the rim, but that is just the nature of the wood and that specific piece – it will add character to the bowl. This one was done for the guy who gave me the wood and I will turn a couple later for our house.

I was really proud of how it all turned out and the final product made all the sweat and cussing worth it.

A Few Turns of the Lathe

After our house was packed up and loaded on a container-ship bound for the Panama Canal and on to the Port of Marseilles, the only tool I had were my lathe chisels, so I made use of the time and spun out a few odds and ends: a few cord pull handles for the florescent lights in the basement. two jar lids for Stamps-With -Foot, a wooden pestle (2 actually) for kitchen herb grinding and a short honey dipper for her as well.

From the same section of wood as the pestles, I turned some small bun feet for Brodie’s new  food & water bowl stand.  I re-turned my ash carving mallet to change the handle profile and add some ring details.  As I was in the mallet mood, I made general use wood working mallet for my brother-in-law out of a Baseball Bat and reused the bat’s pommel and turned it into a foot massage nubbin for my wife.  I got points in the ledger for to wife-specific items.  Always a good thing.

Hanging out in our ‘hood this weekend

We had a quiet West Seattle weekend: Friends over on Friday and we all drank no small amount of great Italian wine and ate the last of our French Comte cheese. I worked around the house and in the shop (me and the lathe are friends) Saturday morning while Stamps-With-Foot nursed a touch of a hangover and snuggled with the Brodie – He didn’t complain. Sunday was lazy with Brunch at Meander’s in White Center (Go For the Chicken and Waffles!) and afternoon coffee at C&P. After coffee and reading, there was a trip to Trader Joe’s, home for left-overs, some quality hottub time, and then we finished the evening with glasses of port, sitting in front of a fire.

Cutting trees down and making stuff

Shortly after we moved into La Maison du Talley, we cut 21 trees out of the backyard. There was only one serious tree – a 40′ cedar – and the rest were smaller Bay Laurels and Vine Maples that were blocking any possibility of sunlight reaching the ground. I kept some of the larger, straighter sections of the small trees and put them in the loft of the garage to dry and season, hoping that I would eventually make stuff out of them. That was three and a half years ago and while spring cleaning in the garage/shop this weekend I decided to take a little break and mess stuff up again 🙂 I pulled a couple of sections down and cut them to manageable size with the chop saw. I knew exactly what to do with pieces.

We have a neighbor who is crazy helpful and has a passion for dahlias. He grows and shares them with the whole street and has helped Stamps-With-Foot litter the edges of the yard and flower beds with them. She loaned him the bulb planter early this spring and he loved it. He had somehow gone through life as a gardener and just never tried one. I decided to make him his own with graduated depth gauge marks and a matching mallet to drive it into the odd patch of hard ground. The planter is made from a section of the vine maple and the mallet is turned from a hickory Little League baseball bat that I bought for $2.00 at Goodwill. The maple was super-dense and I counted 21 very tight growth rings on it. It grew in the shade under larger trees for all that time and that made it an especially hard and nice piece of wood to turn with sharp chisels – the wood shavings and tailings came off in long, thin, lace-like strips. An absolute pleasure to work with.

Since I was making sawdust already, I decided to keep going: The wife and I are planning to make some/most of our Christmas gifts this year. I have already started and added a few mallets for the woodworkers in my life (I am not spoiling the surprise – none of them read this blog…). I also turned a garden mallet for Stamp-With-Foot from a section of Laurel tree (her name-sake). I added the burned striped bands at her request after she saw her’s beside the others and got mallet-envy.

Just before my wife stomped out to the shop and MADE me come in for the night, I took a hunk of red oak that I have had for 10+ years and turned a couple of fancy door-stops. Since we live in a house built in 1928, the doors have a mind of their own and a well placed wedge keeps a person from walking into the edge of a door in the middle of the night. I will add some tung oil and a few coats of satin poly this week to finish them up.

Film Friday – 1st Double Feature

Dirftwood. Boards washed up on the beach in a storm. Below is a film in which two guys take a section of lumber found on the Oregon coast and turn it all into functional one-of-a-kind surfboard. Building something both useful and beautiful from reclaimed wood is a thing to aspire to.

Experiment No. 3 – Scrap Surf from Shwood Eyewear on Vimeo.

Jack Daniel’s is the only distillery in the US that still makes its own wooden barrels. Although the process is automated, the production of the coopered tubs that make the aging and mellowing of this fine Tennessee Bourbon possible is mesmerizing to watch.

The Birth of a Barrel from Travis Robertson on Vimeo.

Film Friday – From Tree to Violin

The sound of a violin playing causes an almost visceral reaction in anyone within listening distance. It can take you back to a perfect evening with someone remarkable, move you to tears thinking of the long dead, put a smile on your face, start your feet tapping, remind you of a street corner in a small European city, or fill your eyes with the smoke of a long forgotten tiny bar in the Texas Hill Country.

I have an amazing leather-bound book that was my grandfathers. It is a mostly English (a little German) treatise on building a violin and was published in 1889. There are maybe 20 full-sized patterns in it that have been removed, traced, and returned. I have no idea if my grandfather was the tracer or if he ever attempted or built the violin outlined in the book. It could have been a Bucket-List project for him, but I know he touched it and at the very least thumbed through it and looked at it sitting on the shelf that I found it on in his workshop when I was 8. Now it is on my Bucket-List.

The functional art of a block plane

There is craft and there is art and sometimes the two disiplines make sweet love and this is their offspring:

From here

The lines for this one are almost Art Deco.  It looks like it would mold into a palm and become and extension of your hand.

From here

Wood and steel and brass and beautiful.  In my mind’s eye I can see the curled shavings littering the shop while I work with this beauty:

From here

There is something wrong with you if this mechanical marvel doesn’t make you wonder what you could build that would REQUIRE you to purchase this plane.

From here