“New” Midcentury Modern bookcase in the bedroom – left undone

We are a house of books. Every room of our home – including the kitchen and bathroom – has books living there; on the shelf, tucked into a nook, behind a cabinet door… It feels like there will be a raid from Ray Bradbury’s Firemen at any time. Years ago we shared a home where a huge pile sat at the end of the bed, there were mounds in the living room, and stacks on the kitchen table. It drove my wife insane. Taking a lesson from that, I have tried very hard in the ensuing years to not do that again by building of buying bookcases and shelves aplenty – happy wife, happy life.

To that end, we have a bookshelf that has now lived three distinct lives: it started its existence as a staircase bookcase in our first rental house in Washington State. It was the very first thing I built when we moved back to the US and my wife was amazed at my woodworking ability – she had never seen me really do anything beyond fix a chair or hang a picture. She was super impressed with the recessed dados and the router work. I removed it from our rental and cut it down in size when we bought our house in Seattle, putting it in my wife’s basement sewing room for pattern and costume book storage. I just couldn’t stand to see the work put into it go to waste. It now lives on our bedroom wall, after being cut down once again. It has been painted to match our bedroom furniture and I sheathed the outside in 3/4″ birch recycled from existing shelves with edge banding.  Both will eventually be stained and finished to match our headboard – giving it a mid-century modern look. Reusing original pieces and re-purposing the parts of existing furniture makes my heart happy. It offers about 14 feet of shelf space and keeps Stamps-With-Foot’s Harry Potter and Twilight out of the living-room – sure make fun…. He who is without literary sin cast the first stone…

It was one of the MANY projects that I just did not get finished before our move to France.  The bookshelf is completely usable and when Last I saw it, my mother had filled it with James A. Mitchener, Deddie McComber, and biographies galore.  It will keep until we get back to Seattle in a few years.

A Few Turns of the Lathe

After our house was packed up and loaded on a container-ship bound for the Panama Canal and on to the Port of Marseilles, the only tool I had were my lathe chisels, so I made use of the time and spun out a few odds and ends: a few cord pull handles for the florescent lights in the basement. two jar lids for Stamps-With -Foot, a wooden pestle (2 actually) for kitchen herb grinding and a short honey dipper for her as well.

From the same section of wood as the pestles, I turned some small bun feet for Brodie’s new  food & water bowl stand.  I re-turned my ash carving mallet to change the handle profile and add some ring details.  As I was in the mallet mood, I made general use wood working mallet for my brother-in-law out of a Baseball Bat and reused the bat’s pommel and turned it into a foot massage nubbin for my wife.  I got points in the ledger for to wife-specific items.  Always a good thing.

Kitchen Update – September 2013

We are in the home stretch in getting the kitchen done! Holy crap, it has been a long road. I am so close that I can FEEL the end coming. My hope is that I do not get penalty points from the wife for finishing it just before we move away for a couple of years…

The recycling/trash pullout is 95% done – it just needs paint. The two above-fridge pullouts are in work and should be ready to go in by next Monday-ish – I just need the good weather to hold a little longer. There are 2 toe-kick drawers to paint and install. The new cookbook shelf and the little 6-bottle wine rack (Made block top) that I popped together are complete (wife loves!) and the shelf really marries the two halves of the kitchen together. We have spent 4 years moving a cheap paper towel holder around the kitchen and it is constantly in the way. I decided to build a new one and mount it to the lower spice cabinet door and spent an hour with the lathe, jigsaw, and router to make a holder that matched the rest of the kitchen. Stamps-With-Foot will prime and paint it tomorrow.

I will install the majority of cabinet pulls tomorrow night, but we need 12 more red glass handles for the remaining cabinets so that they match. There is still painter’s caulk and 1/4 round to go on in one spot and I have finally sourced 40 feet of matching cove molding for the tops of the new cabinets – by sourced, I mean I am making it on the table saw. So close….

Candle Box build

As part of my on-going campaign furniture project I decided that I needed a small box to hold beeswax candles and a few candle stick holders. I contemplated spending way too many hours crafting a small box with dovetails or finger joints, but good sense and my travel schedule won out and I happened on a wooden 2-bottle wine presentation box at Goodwill while I was there perusing for candle holders and baseball bats (for my lathe). I found four nice small Indian-made brass holders that fit in half the box with just the right amount of patina and beausage. I glued in a plywood separator in the middle of the box and cut down a piece of 1/4″ plywood scrap to cradle the holders. I glued that into one of the halves. A coat of red mahogany stain was rubbed on the outside and the box was finished off with two coats of polyurethane. An appropriately dinged-up brass handle was a sourced for $0.50 at a local reclaimed hardware shop and the box is now ready for a safari, Glamping, or romantic dinners in the back yard, etc..

Campaign Furniture Love and Build

I am a sucker for campaign furniture – the real stuff not the 1970’s MDF, lime green crap with cheapo plated straps and corners applied. Nope, I am talking about furniture that could have been broken down and loaded in a wagon, put on a mule, or strapped to a camel and toted around the world to reside in an officer’s tent in the high mountains of the Hindu Kush, the plains of the Ganges, or on the savannas of the Rift Valley. There is a single modern volume – now out of print – that I have checked out of the local library (through inter-library loan) 4 times and have scanned it in it’s entirety. I also have a 19th century catalog that is printed on pulp paper and completely falling apart that I peruse a good bit. I have even planned a couple of days off while traveling around seeing particular pieces and collections: there is a small shop in the Charleston, SC antique district that I spent hours in and while in London last year I found a shop that I wanted to move into. To tempt me even more, I have read rumors that Chris Schwartz, author of The Anarchist’s Tool Chest, is working on a new book and I am vibrating with anticipation.

There is a bit of both romance and leisurely comfort when one spends time afield surrounded by real furniture. I have a couple of original pieces, but they were dear enough that they cannot leave the house and won’t be spending any time glamping with us in the summer or in a high-country elk camp. Instead, I have been working on some modern versions that can be thrown in the back of a truck, hauled at high speed down goat trails, and opened up like Optimus Prime to reveal stout, useful, pleasing furniture. I have a source for solid wood shipping crates of different sizes that I have cut, stained, altered, and added to for this purpose. The limiting factor in all of this, is that every single piece has to break down, or fold up so that everything together fits in the bed of a small truck: 4’X6′

Right now, I have the cast iron cookware box, a candle box, 2 small tables, and a field desk done. I am 90% done with the wet bar (you NEED booze while glamping…) and an oil lamp/lantern box. The camp kitchen is in work, but will not be near complete or usable by the time we move. I have also designed a linen trunk, small chest of drawers, and a full-sized bed, but these haven’t even been started. The Campaign Furniture build is an on-going task and I hope to finish it all while we are in France. We are actually contemplating using it to furnish our guest room there.

Kitchen Cabinet Doors

I am super trying to finish up the kitchen cabinet doors and get them painted and hung. I was putting the last coat of paint on them this weekend and the cat decided to help… I said dirty words – loudly. The cat didn’t care and looked away like I was insane for questioning her right to sit in fresh white paint. Had to let the door dry and sand cat hair off and repaint. I said more dirty words. The cat didn’t care and laid on her side in the grass, I am sure thinking: ‘Ima gonna do it again, jus ’cause. Dirty pink bald monkey…’

Fvcking cat.

Hammer in my hand…

This is a plane hammer that I made from brass bar stock and a game-day bat from my youth. The hammer head was made on an old-school machinist lathe and I used a rasp and Japanese pullsaw to form the handle. A light tap is all it takes.


Getting ready for our move to France – first round

We/I have some serious work to do before we move to France for two years and we have a list of stuff that needs to happen. Here is the initial “to-do” post:

The Lawn:
The Nana is going to be moving into our house and will be puttering around the yard, planting flowers and the like, but there is no way that she will be pruning trees, cutting the lawn, weed eating, edging, or pulling pine needles out of the gutters. There is a little time, so we have contracted a crew to start taking are of the lawn now so that any kinks will be worked out.

In the spirit of full disclosure, the timing of this yard work transition was set into full motion only when my lawnmower blew up. Really, really – kaboom! As in there was a silver dollar-sized hole in the side of the piston housing and oil spewed everywhere. Right up until that moment the lawn caed transition was just a good idea. After it died, I threw it in the back of the truck, so it wouldn’t leak anymore oil on my grass and called the lawn service. There were a couple of things after their 1st visit, that I would like done differently, but on the whole, so far so good.

Projects:
The Kitchen HAS TO BE COMPLETED. I have stopped working on my Basement of Doom, the Campaign Camping Furniture, wood turning and a couple of refinish projects until the kitchen is complete. I will work down from there and not take on ANY new projects. I have two chests of drawers and a Duncan Phyfe Table that I want to complete and sell so that I am not storing them.

Shop:
I hate my table saw. I am going to out the beast on Craig’s List along with my contractor’s saw (Just collects spiders and sawdust), 12″ band-saw, small joiner, small drill press and the miter-box saw. None of them will work in France (50Hz vs. 60Hz power issues), so I can’t take’em with me. They are all old and have had a good life with me. It is time that I pass them on to new homes where they will see less use and live out their golden years making soapbox derby cars and bird feeders. I am planning to use any money made to invest in both some quality carving chisels and I will save part for the down payment on all new, cabinet shop-quality, power tools when we return to the US.

I can’t not build stuff, so I am taking the Anarchist’s Tool Chest route and am taking a rebuilt an old ammo/tool box (see evolution in pictures below) into a more useful tool travel case and will then show up in France with planes (22 of them), carving knives, mallets, hand saws, chisels, etc… The plan is to make smaller more detailed items, mostly by hand, while I am there (I will be sourcing a lathe and doing some bowl work though…).

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New Bench Chisels

The bottom chisel (originally my grandfather’s) is the only one I have left from my shop getting burgled/cleaned out over a year ago. I have saved my pennies and dimes for a while and two days ago I bought a set of Stanley Sweet Hearts. I mortised the hinges into the kitchen cabinet doors I am building for my wife. Having quality tools makes me happy.

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Roller Derby, St. Paddy, Dresser Building and an Anniversary Weekend

This weekend was busy with friends, a dinner out, St. Paddy’s Day activities, an outing to the Roller Derby (?!), and the 9th anniversary of the day that my sweet wife and I met was on Sunday. Even with all that, we still got bunches done around the house: Our under-bed dresser finished, bathroom table drawer installed (a little work on that left), wine crate storage boxes made, basement lighting installed, and the basement work bench is moving along.

The drawers for the under-bed dresser and the one for the bathroom all came from a wooden donor-dresser that my father-in-law drug home from a garage sale last summer. He paid $4 for it and it was in pretty bad shape, but it was solid wood and had potential. It was mistakenly left in the weather (plastic cover leaked) for a month before I salvaged the drawers, cut out off the top and used the sides for kitchen cabinet door panels. I re-squared the drawers, added dividers in the fall, and over the Christmas break sealed the insides (The Ruminator helped). After lots of filling and sanding and more sanding, I stained the fronts to match our bedroom furniture, then built ¾” plywood beams to hang the drawers from bed frame and used some scrap oak flooring as drawer guides/runners. The final product really looks good and is super functional. While some husbands bug their wives by filling the house with brought-home junk – I give my wife more and more and more storage and organization space.

On Sunday, I put the final coat of finish on the basement workbench top, let it dry, and then installed the three runs of aluminum t-track. Stamps-With-Foot bucked up and helped me wrestle its 200 pound beech and maple mass onto the steel base. I secured it with screws and covered the top with carpet squares while I finish the upper shelf/cabinet. I installed a outlet power strip under the main body of the topper and removed the old drawer dividers. I will soon add a plywood back with a mirror, a light under, a dedicated air supply line, install the desk drawers under the bench and mount 4 reclaimed letterpress drawers directly under the top as well. Happy with the progress so far.

A giant sealed dome over our place would solve most of this….

There are some days where I want to just drop everything I am holding, turn off the lights, lock the door, and go on an extended vacation involving a sugar-sand beach and copious amounts of fruit laden alcohol.  This Saturday was one of those days.

I decided to work on the kitchen cabinet doors, cut some plywood sheets down, and tackle a bench top while the sun was shining.  I opened the shop, brought out a plastic truck-bed toolbox to cut on (my 4 sawhorses are currently being used elsewhere), pulled 3 full-sized sheets of ¾” and ½” plywood out of the lumber rack and drug it all out into the backyard.  After marking the first sheet, adjusting my saw blade depth, lining up my rip fence, and checking for clearance – I started my first cut and immediately ripped a 6” long kerf-cut into the top of the tool box that the sheet was sitting on.  Dammit! I cut the rest of the plywood up without incident, but grumbled thinking about the mistake (I will fill and patch it with molten P-Tex plastic at some later point).  After stacking all the assorted pieces of ply back into my cluttered shop, I man-handled the 170+ pound beech and maple in-work bench top from the basement and placed it on the now-damaged toolbox – trying very hard not to either herniate a disk in my bask or tear what is left of my shoulder.

My Shop/Garage is pilled deep and high with lumber, hardware, undone winter projects, wood shavings, tools, sawdust,  flotsam & jetsam, etc….  I spent an hour trying to set up my router and in all the clutter and mess I couldn’t find a ¼” collet for one router and the other does not have an integrated fence, so using my big monkey brain, I improvised a fence.  All I really wanted to do with the top was to route channels for t-track and thoroughly sand it down before taking the beast back into the bowels of the basement to apply stain and a tung oil finish.  All was going as planned and my first cut was perfect.  The second cut went just the same, but at the very end of the third cut my improvised fence failed and the router wobbled – gouging the top that I had spent a month building.  Jesus H. Christ I was pissed! – Mostly at myself, but there was some vitriol left over for the machine in my hands.  I said dirty, hateful, vile things while resetting the fence and making an adjusted cut.  I moved on to make my last cut in the very front lip of the bench and while the fence held, I stood up mid-way through the pass and the router wobbled, making the bit chew into a section of wood where I did not want it to go.  I gritted through the rest of the pass and finished the cut, but the second I was clear of the wood, I wanted to throw the still running router on the ground and beat the electric life out of it with the pruning shears that were leaning against the garage wall.  I had to walk away, hand over my mouth, and just breathed deeply with my back to the offending router, my own incompetence, and the damage they had both wrought.  My moment of reflection was short lived because just as I turned, I felt the first drop of rain fall from what was minutes ago a blue sky that had ominously darkened while I was focused on my router-rage (I swear it happened just like that – strait out of a hip urban dramedy…).  SHIT!!  I ran for something to cover the bench top.  The only thing I could find was a pink tent fly and a sheet of cardboard.  I covered everything and retreated into the shop, right eye twitching with disbelief/confusion/anger.  I spent the next hour drinking coffee laced with sawdust and moving piles of crap around in my shop.

When my sweet wife got home she MAY have found me in the shop muttering to myself, pacing, covered in saw dust, contemplating the logistics of building a giant sealed dome over our entire lot.  She talked me off the ledge, helped me put the top back into the basement, patted me a little, told me I was pretty and smart and a good boy, put me in some fresh, sawdust free clothes, and took me out to see a movie.

I got up the next morning and after a yummy breakfast of flaky croissants, bacon, eggs and two cups of coffee, I went downstairs and chiseled out the offending screw-ups, then cut and glued maple patches in.   After calming down some and after a good night’s sleep, I felt better about the whole thing, but me and that router are still not on speaking terms.

Cast Iron Camping Cookware Box

In my on-going project to build the finest glamping/campaign furniture kit in the Pacific Northwest, I have added a custom box for holding all of our cast iron and campfire cooking gear.  It all started out with a wooden box I picked up at a garage sale that was full of a cast iron camp set that had been used once.  We have added a square fry pan, pot lifters, trivets, stand-off, roasting sticks, a grill, bacon press, a 12″ lid, and corn-shaped bread pan.  I had thought about including all of it in my camp kitchen, but it would have made the unit so heavy that I would have needed a winch to get it off and on to my truck bed.

The box that it came with was just a roughly tacked together crate, but it had potential.  I spent a couple of hours adding trim, remaking the lid, adding reinforcement, and painting it a deep red.  To Finish it off I added brass pipe handles and brass closures.  It is still not light, but one person can carry and move it.  The “new” box holds all the aforementioned gear, looks snazzy, and doubles as a seat for around the campfire.

Rebuilding Daddy’s Bookcase

In 1969 or 1970, my father helped my grandfather build a rental house that my grandparents saw income from for the next 24 years. He came home at the end of the project with a truck bed full of spare/cut lumber and building supplies. Lumber was not wasted in our house. We didn’t go and buy a new 2X4 for a project… We rummaged through the cut-off bin or wood storage shelves for a piece that was the right size or that could be cut, planed, or trimmed to work – Wood was not wasted or thrown away in the Talley house! It is a lesson that I have taken to heart and most of the things I build for my own home are made, at least partially, out of used or recycled materials.

Anyway, Daddy took some of the lumber and built a set of bookshelves that in the next nine years held everything from encyclopedias to technical manuals. Four 12-inch shelves sat on a box base that my father stained and varnished with whatever color he had left over from the rental kitchen cabinet build. It sat in our living room and in the shop. In 1980 we moved back to Houston and somehow my aunt and uncle ended up with the shelves. They put them in their living room, knocked the bottom shelf back, drilled a hole for a cable and sat their 19″ TV on the base. It remained in their home until 2010, when my uncle passed away. My mother asked to have the shelf unit back and brought it to me when she moved to Seattle. It is the only object that I own that my father built with his own hands and I feel so very lucky and proud to have it.

I decided immediately give it an update to make it an everyday part of our home: add a little something here and there to update it and make it that much more useful. Plans are one thing and actually doing the work is quite another – it sat relegated in my overcrowded shop for almost a year before I finally got a chance to work on it. I put the knocked out shelf back, glued all the joints, added reinforcement and screws to hold it all together, and built a base with turned wooden bun feet for it to stand on. The original base box was 12″ X 30″ and I wanted to both maximize the space and add my own signature to the piece. I carefully cut an 8″ X 24″ opening in the front and added rails for a drawer. It was amazing working on the piece. I found my father’s 42 year old pencil marks, a divot from a hammer, saw marks, and I found part of a fingerprint from when it was stained – just on the inside of the bottom. Finding and touching these this tangible proof of my late father brought me more joy than I have words to describe.

I also added a face frame, edge trip, and crown mounding. The piece was sanded down with 120 grit, then all the holes and gaps were filled, sanded with 120 again and then with 220 grip. I then primed with two coats and finished it with 3 coats of white Benjamin Moore ultra-tough cabinet paint.

I think it turned out really nice and I think my dad would be really proud of the work that I did to it. I am taking the original brass corner trim and a piece of original shelving and turning it into a picture frame to hold my favorite picture of my father. I think that he would approve of that as well…

Basement Bench and Winter Workshop

I have found that my workshop productivity goes way down in the winter/the six months of Seattle rainy season.  My garage shop is small and quickly fills with material, lumber, tools, and projects.  To add to the handicap of the small size, the lack of heat means that I can’t do any finish-work because of wood humidity, shrinkage/swell, and moisture.  I have made do in the unfinished side of our basement for the past three winters, but I am done my wife is done with the mess and clutter and my bitching about an inadequate work area when the weather turns crappy.  I need a little bit of dedicated space that I can work on the small stuff year round that doesn’t require power tools and a little bit of assembly/finish  space where I can glue and clamp some projects up, a solder station, a spot to reload ammo, work on my bikes, and  a clean/dry/warm space to apply stain or a hand-laid finish coat.  Add to this my current want of a small metal lathe and mill and I will have the makings of a nice little hobby shop from which to launch my plans for world domination …er, I mean a spot where I can make small parts, solder, or tinker.

Anyway, instead of buying a crazy expensive cabinet bench or making do with a thin metal and partial board Home Depot bench, I have decided to build the sturdiest all-around hobby bench that I can with the funds and material I have available (~$130.00), add some really nice features (aluminum t-track, lots of drawers, removable vises, power, lights, etc…) and make it into a finished piece of furniture that I will be proud to sit at and show off to friends for the next 30+ years.  To start the process off, I found a cheap older thick steel framed 6′ workbench at Second Use that I felt would make a bombproof, rock solid base.  I sourced a used IKEA cutting-board counter top that I cut down to the appropriate size and then used the trimmed pieces to add thickness and rigidity (I am still going to add some angle iron).  I thought about and sketched 3-9 different ways to add some shelving and some organization to the top and was still tossing around options in my head when a realized that an old buffet that my mom had just might work.  I took some measurements and looked into reinforcing here and there and realized that not only would it work, but that its style would set the tone and color for the entire bench build.

I decided that the drawers to be added under the bench top needed to be narrow and at least partially match the newly planned top section, so I looked for an older desk or vanity that I could cut apart.  I struck out at Goodwill, the Salvation Army, and Craig’s List, but Second Use came through again and hooked me up with exactly what I needed at a decently fair price, well decent after I haggled a bit…

The current state of the build is that the bench top is 2/3 done, the desk is cut apart, the steel legs are up and in place and I am 1/4 of the way done with reinforcing the buffet/top shelving unit.  I will update the build as it is completed and share some more pictures.

I do love me a Japanese 4X4

Some friends of ours are downsizing their lives and are planning to quit their jobs and take an extended around the world trip.  We were helping them move some of their stuff to a smaller place and I asked the Man-Friend in the relationship what he was going to do the what I assumed was a non-running older 4X4 truck in front of the house.  He said I could have it.  Ughhhh….  I tried to let him off the hook telling him to think about it and when he kept on saying I could “Have” it, I offered to pay him what he had in it or what he paid for it.  Nope.  He gave me the truck.  I couldn’t say no.  I just couldn’t.  I love the design and construction of Japanese 4-wheel drives.  They are super tough and if maintained, extra dependable.  There was no way I was going to just let a free one scoot past me.

Turns out that the truck both runs and has a clear title.  It is a blue 1989 Dodge Ram 50, single cab – that is what the title says anyways.  In reality it is a Mitsubishi MightyMax that Dodge imported, did not touch, and slapped their name on.  the ’89 model was the 1st year of the 2nd generation of the truck and had a 2.6 liter, I4 forklift engine in it.  If serviced, they will run for 400K+ miles.  Our new steed has 183K on it and needs a ring and valve job – smokes on start up and won’t pass smog.  It needs some tires, shocks, tranny service, hub locks, and some electrical work, but it was FREE!

I need another project in my life like I need a meteor hole in my roof, but I think after a little work it will make both a commuter for my mom and a dependable truck to troop over to the grocery store, Home Depot, drive into the mountains, or to haul the occasional thrift store treasure. 

I haven’t thought of a name just yet – we haven’t had enough time together:  No share hardships endured.  We haven’t moved together in the pouring rain. Zero late night beer runs through a dry-county.  No women have been wooed. No mountains climbed…. A name will come in time.

The Never Ending Hutch

Right after we bought our place, I saw an add on Craig’s List for a huge hutch.  It piqued my interest and I went by to take a look at it.  A builder had pulled it out of a church school in Queen Anne, but it had been in the rectory library before that.  It was in really bad shape: paint splattered here and there, broken and missing trim, missing glass, dents, dings, scratches, etc…  Even with all that, I saw potential.  After some surprise haggling, I loaded it on my truck and brought it home.  This was right after I had shoulder surgery for the fourth time, so I would not be man-handling two 8 foot by 4 foot sections of furniture…  I picked up some laborers in the Home Depot parking lot by the house and had them load it into my basement where it sat taking up space for three months before I felt strong enough to tackle the job.  Below is the truncated build process in 67 easy steps:
  1. Looked at hutch for too long and decided to get it done.
  2. Started with bottom section – doors removed.
  3. Stripped off all old paint and varnish from outside with “environmentally friendly” orange stripper.
  4. Scraped and scraped stripper off.
  5. Cussed “environmentally friendly.”
  6. Put more stripper on.
  7. Scrubbed off again.
  8. Wife helped for 40 minutes, hated it and didn’t touch either section again.
  9. Shoved a 1″ splinter under one of my fingernails.
  10. Said the “F” word 5+ times, bled on base & floor and thought about cutting it all up for firewood.
  11. Washed whole thing with paint thinner to stop the stripper residue from working any more.
  12. Let dry and sanded whole case with 120 grit.
  13. Sanded with 220 grit.
  14. Sanded again with 220 grit.
  15. Stained with a crazy pricey, but color-matched mahogany tinted oil-based stain.
  16. Used wife’s special dish gloves.
  17. The old, old fir had issue with the stain and was a little splotchy in some really key spots.
  18. Was grumpy for two days.
  19. Second coat of stain used to blend some areas.
  20. Put on first coat of wipe-on poly acrylic semi-gloss finish.
  21. Wife found stain covered dish gloves and I got in trouble.
  22. Went to store and bought wife new gloves.
  23. 24 hours later, scuffed finish with white 3M pad and applied finish coat 7 more times.
  24. Spent HOURS on the final coat.
  25. Repeated all above steps with the four raised panel doors.
  26. Installed 100+ year old glass pull-knobs on doors.
  27. Whole process took two months.
  28. Moved base into finished side of basement for use as a media cabinet and LCD TV base.
  29. Went downtown to Chinese-owned granite shop on Seattle’s 1st Ave and haggled over granite for top.
  30. I am a poor negotiator in Chinese.
  31. Left and came back with Mandarin speaking co-worker.
  32. Got GREAT deal on custom top.  1/12th of the price that I was quoted at Home Depot – really!
  33. Built A-frame jig for back of truck to haul granite.
  34. Picked up top and hauled home.
  35. Bribed 4 neighbors to help move it into place.
  36. Neighbors won’t answer my call anymore…
  37. Four months from start to finish.
  38. Two weeks later I started the top section.
  39. Decided to make top section into a living room “built-in.”
  40. Built, painted and installed new 8″ base for the top section in our living room to match existing trim.
  41. Removed the doors, hardware, and hinges.
  42. Repeated steps above with the exception of splinter under nail and use of wife’s gloves: I learned my lesson the first time.
  43. Cut hole in back for outlet already on wall.
  44. Had other, unsuspecting neighbors help me move the top section up.
  45. New neighbors called me names after it was all done.
  46. Hole for outlet 1″ off to the left.
  47. Said hateful words.
  48. Grumpy again.
  49. Calmed down and used Dremel tool and coping saw to remove section from one side and glued it to other side.
  50. Trimmed out outlet hole.
  51. Stained and finished outlet trim.
  52. Had wedding and took 30 day break in the rebuild/refinish process.
  53. Started looking for matching trim and crown molding at reclaimed lumber yards.
  54. No Luck.
  55. Had crown custom milled at high cost by a shop in SODO that had 90 year old machines running on their floor (shop closed about a month after I was there last 🙁
  56. Started the process of refinishing the doors.
  57. Installed crown molding.
  58. Shot nail through molding and into palm on final piece of crown.
  59. Bled on top of hutch – no dirty words.
  60. Installed refinished doors.
  61. Built two interior shelves out of 80 year old fir floor boards.  Stained and finished – look original!
  62. Smacked the back of my head when installing shelves and almost knocked myself out.
  63. Sourced and purchased piece of wavy restoration glass to match original broken pane.
  64. Stained and finished the crown.
  65. Put final coat of trim paint on the new base.
  66. Installed the one missing glass pane.
  67. 5 months after base installed the top is done and looks like it has been in our place since 1928.
Never again.

Stamps-With-Foot’s Garden

Seattle has suffered through a weeks of freezing fog, stagnant air, flu season, and intermittent rain. The weather has me longing for long September evenings in our back yard….

2012 was a great year for us outside and in the yard. Stamps-With-Foot had her greening thumb put to work and our garden was crazy plentiful, in part because of her planting of mutant green squash and her nightly wine sipping/watering regimen. She moved dirt, turned the compost, picked berries, planted, harvested, pruned, cut bushes, dug in the dirt, and even removed a slug or two. I was very proud of her!

That hard work and spent energy was put to good use and we traded our bounty of veggies with the neighbors, she froze raspberries and blackberries that we both toiled over and my sweet wife made countless spinach and arugula salads from plants that we grew. To top it all off, she turned some of our tomatoes into chutney that was canned to make Christmas gifts. She is turning into quite the little homesteader.

Pottery Barn Blanket Chest Refinish/Resale

I was perusing the furniture isles of the Goodwill in South Seattle a few months back looking for a few pieces that I could put a little work into and turn for a profit.  I have found some amazing stuff there that has been donated:  an $800+ mid-century 8-drawer dresser for $59, solid wood buffets, a camel saddle, hand knotted carpets, two Morris chairs, etc..  It is not always a gold mine – I find something I can turn maybe  one out of three or four trips.  On this walk, I spied a solid wood and black iron hardware blanket chest that had some heavy water damage on the top.  I opened it up, twirled it around to look for a makers mark and any unseen damage.  Nope, it was a sound piece.  I hopped on my iPhone and looked it up on the Interwebs…  I found that it was originally sold at Pottery Barn for almost $400 and I whisked the thing to the front, dropped $39 off at the register and ran out the door.

I gave it a light sanding (320 grit) all over, gave the top some serious attention with 120 then 220 grit sand paper, and layered in some mixed mahogany and dark walnut stain to color match the top before putting on three coats of satin polyurethane finish a couple of days later.  After it was done, we were teetering on the fence about keeping what had been returned to a really nice piece of furniture, but our limited space and us not having a clear need for a blanket chest led to the decision to sell it.

I dropped it off at one of the local consignment shops on a Saturday morning and it was sold within two hours.  I pocketed $89 after paying for the chest, supplies and the store’s cut.  Not too shabby for a 3-mile drive, some stain/poly, and an hour of my labor.

Wooden Nightstand Build

My sweet sweet wife has issues with the color green – most shades. While living in Hamburg, we had a tiny bedroom that Stamps-With-Foot wanted to paint “sage green.” She bought the paint at Max Barr (a Teutonic version of Home Depot) brought it home and painted a little swatch on the wall. It was kinda dark, so she painted the whole wall. Still kinda dark. She then painted the whole room. I came home and my bedroom was Olive Drab, Army Green… It took me two coats of primer and three coats of paint to banish the darkness.

Flash forward a few years to Seattle. We have replaced all of our MDF particle board IKEA crap furniture with real wood pieces with the exception of our night stands. I hate them. Hate. I traded my mother a couple bookshelves for a former dressing table/vanity that was deeply scratched in places and had a couple of drawers that wouldn’t budge. It was in two pieces already and I shortened the legs, stripped off some of the old finish and prepped them for paint. Stamps-With-Foot wanted the pieces to match our 1930’s bedroom set, which has a sage green accent color. The plan is to have the bodies painted green, use a soft sunflower yellow for the accent and to completely strip the top and drawer fronts and coat them with a polyurethane so that the natural color and grain would pop. I had primed them, sanded, primed again, and grabbed some color swathes for her to choose from. She chose a fine green and I had it custom mixed at my local Benjamin Moore store (friends don’t let friends buy paint at Home Depot). I had two smooth coats sprayed on before my sweet wife decided they were the wrong color green. I tried in vain to talk her out of making me swap the color. I tried really hard – I even mentioned the Hamburg incident. No dice, the color WOULD be changed.

I showed up at the paint store with a picture frame for them to color-match, ignored their snickers, bought all new paint, went home, sanded, and resprayed both pieces with two coats of the “new” green. I painted the accent color and rubbed the color into the cracks before washing it off the high spots. The tops were polyurathaned, drawers were fixed, dividers installed, fronts refinished, 100+ year old glass knobs bought/installed, and then I carried them up to our Master Suite and my sweet bride gushed over them. Her delight made my heart happy.

In my heart of hearts I know she is still second guessing the 2nd color choice, but I have sworn to myself that if she changes her mind again she will be banned from deciding house/furniture/accent colors for the term of one year and that I will turn the basement into a mountain chalet-themed man cave- which might happen anyway, I am just really looking for an excuse to belay my guilt.

Weekend Update – 1/7/13

My son was here for a week+ for the holidays and we did cool stuff as he is the Igor to my Dr. Frankinstein. He left on Friday morning and to keep myself occupied so I wouldn’t mope around all weekend thinking about how much I missed him, I busied myself with a few on-going projects:

Underbed dresser – 95% done
Letterpress drawers made into occasional tables – 50%
The never ending kitchen remodel – 85%
Sofa table rebuild – 20%
Bathroom drawer for wife – 50%
Candle box – 100%
Glass cabinet handle installation – 45%
Hall mirror – 22%
Helping a friend move – 50%
Etc…

While fitting the final pieces of the under bed dresser (built from an 1980s $4.00 garage sale upright five drawer) for our room and I transposed  two numbers and cut something a touch too long. Grumble… Grumble…  I went out to the shop, measured for screw clearance and put it on the table saw to rip down just a touch. I missed one screw, but my $56 carbide tipped cabinet blade didn’t. Sparks and bits of carbide flew. I said dirty words and came into the house to drown my sorrows in a Mexican coke, Jack with honey and an old Clint Eastwood western while propped up in bed with my grumpy face on.

2012 Gift to Heifer

As a follow up to a previous post about our plan to give Heifer International a menagerie of animals as our charity goal for the year: we just got a confirmation e-mail that our $250 donation for one goat, one pig, and a share of rabbits was received. I have stashed change and $1 bills back since July to have for Heifer so that they can continue their mission of giving, training, and hope. It will provide animals and knowledge that will change lives for the good.

My mother gave a gift of bees in my name for my birthday and I have talked a couple of folks at work into donating a little something this year. Other than the families that this will help, the highlight of this process was my son’s involvement. We talked to him about Heifer, the work that they do, and into donating what he would have spent on our gifts to the cause. I am so very proud of him and we will send him a copy of the mailer we will get in the next few months explaining just where the money went and what our gift has done.

I wish we could have done a LOT more and we will do so next year. Please take a moment, do a little research into the charity, and give what you can.


Film Friday – 1st Double Feature

Dirftwood. Boards washed up on the beach in a storm. Below is a film in which two guys take a section of lumber found on the Oregon coast and turn it all into functional one-of-a-kind surfboard. Building something both useful and beautiful from reclaimed wood is a thing to aspire to.

Experiment No. 3 – Scrap Surf from Shwood Eyewear on Vimeo.

Jack Daniel’s is the only distillery in the US that still makes its own wooden barrels. Although the process is automated, the production of the coopered tubs that make the aging and mellowing of this fine Tennessee Bourbon possible is mesmerizing to watch.

The Birth of a Barrel from Travis Robertson on Vimeo.

Weekend Update

We had an eventful, rain soaked weekend. Lots of stuff got done, but it wasn’t the sort of thing that great novelists write thought provoking prose about. Maybe a SNL skit though. Details below.

Friday:
Home from work and into jammies.
Sent some e-mail and web-surfed.
Yummy pizza for dinner.
Finished watching season 6 of Dexter – Debra KNOWS!!
Heard weird water noise outside of basement window…
SHIT!!! Gutters clogged!
Ran outside, pulled ladder out, said DIRTY WORDS.
Up on rickety old wooden extension ladder after midnight in a rainstorm…
Prayed for the death of my neighbor’s pine tree.
No, really. Prayed for the tree to die or for neighbor to sell me his house so I can have the pleasure of turning it into mulch.
Dried off and apologized to Stamps-With-Foot for snapping at her while 15′ in the air, digging out leaves from the clogged downspout.
Off to bed.
Passed out and dropped Kindle on the floor -still works.

Saturday:
Up at 10:00 – no time for coffee – grrrrrr…
Drove downtown with my mother to see a talk by Clay Jenkinson – a Jefferson and TR scholar – my two favorite presidents.
Coffee and half a cookie for brunch – health food…
Presentation was great – funny and enlightening.
Took Mother to grocery store then home.
Called The Ruminator and chatted about Christmas lists and school and stuff.
Cleaned living room floors and rug.
Cussed the neighbor’s tree again – pine needles everywhere.
HATE that tree.
Took sweet wife to see shiny vampire movie instead of new 007 – we suffer for those we love.
Snuck food and cookie into movie.
Came home and obsessively checked gutters for clogs and basement for water for the next 24 hours.
Cursed tree – shook fist at it like an old man.
Spent some time in the hot tub in the rain relaxing/fantasizing about a chainsaw, limbs on the ground, and wood chips everywhere while laughing maniacally.
Went to look at Pintrest “for a minute” before bed – closed iPad 4 hours later at 3:45am.

Sunday:
Slept late.
Breakfast.
Skype/FaceTime call with friends in Germany.
Miss them.
Worked on mid-century modern style bookshelf for bedroom.
Poked 20ish holes in wall looking for a studs. Stud-finder worthless on plaster walls.
Threw stud finder.
Hung shelf in a partial stage of completion. Will paint later.
Worked out Christmas budget with sweet wife.
Re-arranged living room to make room for Christmas tree.
Set iPad on top of built-in hutch to keep it out of the way and “safe.”
Watched helplessly as iPad slipped into crack and fell 5 feet and between hutch and wall.
Stared at wood, disbelieving.
Said foul, vile, hateful things.
Paused to collect myself.
Said foul, vile, hateful things again.
Contemplated getting the sledge hammer and splitting maul out.
Had to walk away before I broke stuff.
Went to Target: mood did not improve.
Shopped for Christmas tree in driving cold rain: mood still poor.
Found a nice, full 7′ tall Noble Fir.
Let tree air dry a bit and put it up in living room.
Worked on Christmas cards with sweet wife.
Wrote some funny stuff on cards to friends and family.
Went out to my little shop and cut two long 1/2″X5/8″ sticks of fir & popular.
Attached L-bracket to the ends.
Fished iPad out using the chopstick technique.
Wife so impressed, she bragged about my big ol’ brain on Facebook.
For just a second, I thought “When McGyver spends alone-time with a bottle of lotion, he is thinking of ME….”
Remembered that I was the dumb-ass that dropped it there in the first place and decided not to let me ego run rampant.
Mood improved.
More Christmas cards.
House smells like Christmas.
Hottubing.
Taught cat to hop onto edge of tub.
Fought internal demon to keep from teaching her to swim.
Also resisted the urge to splash.
Shower and shave – need new blades
Read kindle.
Dog snored like a 70 year old alcoholic man with sleep apnea.
Put him on wife’s side of the bed so they could snuggle.
Night-night time.

Kitchen Cabinet Build and Remodel

When looking at the house that we now live in the one room that had us on the fence was the kitchen.  it had original cabinets, but it was dark, dated, there were no outlets, and one wall was just a hodge-podge of appliances.  I have spent the better part of my very limited free time trying to fix those issues.  I have added a dishwasher, a knife rack, lots of paint, cranberry glass handles/pulls, outlets, pullouts, switches, a microwave, under cabinet lighting, build drawer organizers and am in the process of finishing hand made, period and house perfect cabinets for what was the ugly wall.  It has been a very long and laborious process.  I would never be this detailed in a house I was building for someone else – I would lose money.

Below is a gallery of the progress up until this point:

Cafe Table Refinish/Resale

I sort of inherited/acquired a beat up wood and iron cafe table set this summer.  While working on some other projects that I took some time and refinished both the table and chairs: sanding, adding some stain, and finishing it all with three coats of sprayed outdoor spar varnish.  I dropped the set off a a local consignment shop and it sold after a couple of weeks.  I was able to make about $95 after paying for the supplies that I used and the shop’s fee.  I put the money toward a a utility bill that wasn’t ours, but that we ended up responsible for.

In my head, a nice trendy couple will have coffee and croissants every Saturday morning on the porch or patio of their starter home, sitting at that little table for years to come….

Lawn Furniture done!

As I mentioned in a previous post, there had been parts for Adirondack lawn chairs all over the house and shop for 9+ months waiting on me to gather the will to glue them up and drive some weatherproof screws home.  The Ruminator and I put together when he was here this summer – he supervised while waxing poetic about dressing up like a viking – and I spent a combined 12 hours priming and painting them candy apple red.

Since I don’t want to repaint them every spring I used an oil-based exterior paint.   Holy crap, it was hard to find!   It seems that everyone has switched to latex based paint for homeowner use (ease of use, easy cleanup, better for the environment, etc…) and I had to resort to having gloss deck and concrete paint custom mixed.  It went on like glass though and should be impervious to our rainy long winter weather for three or four years.  My sweet wife super loves them and could barely wait until they were dry before giving them a proper, reading a book in the sun, test.

Below is a gallery of the whole build process:

Sawdust and paint fumes

It has been roughly eight months since my shop was robbed.  It is just now that I have found the will and desire to start building furniture again.  I have let projects and repairs pile up and let my garage shop digress into a sawdust filled junk-room.  There have been parts for Adirondack lawn chairs in my basement and shop since December.  I finally got around to gluing them up and screwing the pieces together when my son was here this summer.   That little project led me to start cleaning the shop and find all the stuff that has been waiting on me.  I dabbled with a couple of boxes, then started making pieces and organizing tools and supplies to tackle the larger stuff.  Below is a list of current projects that are in work:

  1. Painting the Adirondack chairs
  2. Re-build of my father’s 1971 bookshelves
  3. Kitchen cabinet doors
  4. Misc. Lathe tasks
  5. Kitchen cabinet pullouts
  6. Camp Kitchen box build and paint
  7. Campaign furniture for luxury car camping
  8. Hall mirror
  9. Copy of a 12th Century Abby oak door
  10. Fireplace surround and mantle
  11. New Kitchen cabinet pulls and knobs
  12. Garden tool shed
  13. Christmas gifts
  14. Garden table

The above are started and in-work.  I have plans to also build the below items soon:

  1. Small basement work bench (reloading and winter projects)
  2. Rebuild bookcase in master bedroom
  3. Murphy bed for my home office
  4. Box ceiling for master bedroom
  5. Home office bookshelves
  6. Chicken coop
  7. Ornamental planter box
  8. Cookbook shelf in kitchen
  9. Rebuild my standing desk
  10. Basement stairs rebuild

Left Out in the Rain

Stamps-With-Foot and I worked furiously in the warm sunshine on Sunday in our yard and on the final bits of the kitchen cabinets that needed to be done. Our last tasks for the day were building cabinet drawers and priming the two base cabinets. I had my ubiquitous notebook out, to the side of where we were working, checking off tasks and referring to measurements & notes as we went. We cleaned up the tools and paint around 6:30, changed, had dinner at a local Thai place and ventured out to our new Trader Joe’s for a little grocery shopping.

I was getting ready this morning for a trip to Boeing and started looking for my notebook because I needed a phone number in it. It then hit me like a baseball bat… My notebook… got left outside… overnight!… in the Rain!! FVCK!!!! I popped out the back door like my butt was on fire, my bathrobe flapping and losing a flip-flop in the dash. Damn… It was sitting on the side of the wheel barrow and had swollen to an inch thick. I walked back to the house, with my head hung down and blotted off what water I could and checked the pages – a light of hope. I use a waterproof, indelible ink in my fountain pens, so there was only a little loss of information or smeared blotches (in spots where I used a cheap pen) where detailed notes and drawings used to be. I could have been SO MUCH worse.

While most folks would have to live with a swollen book, most folks don’t have an awesome steel and iron 1920’s book press sitting in their home office… I blotted the pages again as best I could, separated the wettest ones with wax paper sheets, and put it in the press with cardboard and a towel plotter to get out as much water as possible. I left it there for 8 hours or so and removed it before the pages started to stick together. I then carefully opened every page, sat it on its end with the covers far apart, pages fanned open, on the kitchen tile floor in front of the heater vent. Everything should be just fine… I say that with hope in my heart and my fingers crossed.

I will let it dry for a day or two and then press it again for another 24 hours or so. I might take the opportunity to press a design or my name into the cover – I update when it come out of the press.

UPDATE 4-22-12: Took the notebook out of the press and it is nice and flat. While waiting for it finish pressing I made an embossing stamp out of a scrap piece of popular. My carving chisels were taken in a recent theft, so I used a dremel tool with the diamond carver bit to scratch a simple test piece. It is a stylized version of the Arabic word IQRA. I have more or less adopted it as my own hallmark and use it to stamp my furniture, cabinets, it is on my stationary, and I have a smaller version that I use as a wax seal here and there. I decided it was fine time to mark my notebooks as well.

What I want Thursday – 4/12/12

A list of stuff and things that I want currently – not that I necessarily need, but that i wuold like to have or see done/happen:

1. More time to read, write, build, snuggle, climb, bike, run, laugh…
2. A twin Murphy-bed in my office disguised as a mid-century modern wardrobe so that we have more guest space.
3. For my year-long kitchen project to be finished
4. To remember the password for my old laptop so I can have access to 10+ years of pictures…
5. My very own spending money that I can do with what I wish without submitting to a vote/need analysis
6. To have my FVCKIN’ tools back that some asshat stole…
7. A few new t-shirts for summer and a flat belly to reside under them.
8. For my Mother and Sister to find the perfect place in life
9. For all the dandelions in my yard to cease to exist
10. I would very much like for the really sad, really pregnant girl I say in Seattle yesterday to find someone/something/someplace that makes her warm, happy, and safe.