Tag: Overcomplicated

Chinese Lathe Build Update – Pimp My Lathe Edition

/ Matt Talley / Leave a comment

As mentioned in a previous post, I purchased a Chinese manufactured wood lathe shortly after moving to France. Putting it together and getting it running true was not a Herculean task, but it wasn’t a plug and play affair either. In addition to the initial setup, I have taken an hour here and there to make it bit more ridged and add some features that did not come stock, just to pimp it out a little:

  1. The base is now sheathed in 1/2″ plywood, glued to the wood supports and screwed into the sheet metal legs.  It makes the base a LOT stiffer and clean-up is much faster.
  2. After 4 months of weekly run-time, I have had to replace a couple of set screws and re-tighten the short bed extension outboard of the head-stock. The clamp bolt holding the head stock shattered and caused me some grief.  Chinese bolt quality sucks.
  3. The bottom of the base was finished with 2″ thick scraps and I added a couple hundred pounds of pavers, gravel, and crushed brick to add even more stability.  It is not enough when I try to turn a 15″ hunk of cherry outboard,  It still wobbles and jumps around a bit.  There is just no way to make the sheet metal frame more ridged.
  4. On the French cleats above the lathe, I added a tool holder and chuck/drive center/tail center tool mount for convenience.
  5. I hung a long compact florescent over the work area and on the side there is an IKEA floor lamp/spot light that I can move about.  Scored it used for $8.00!
  6. A tool grinder the I picked up for about $45 is mounted are the end of the lathe on a small table for easy mid-project tool sharpening.
  7. The capacity is only 12″ and that is not the magic number.  16″ – 18″ would be perfect for the bowls and bases and platters that I am doing here.  If I added 2″ iron risers to the head and tail stocks, then it would give me a 16″ turning capacity (swing).  I have thought long and hard about doing it, but haven’t yet as it might be a complication that is more headache than useful AND I don’t want to put anymore time or money into the thing.  I just want it to work.
  8. I designed a steel bed extension – modeled it in 3D and everything, but I am not going to have it made… I would be trying to turn an under powered Hyundai into a V8 4X4 Toyota Truck.
  9. For tuning large objects with the head swiveled, I designed a sweet swing arm tool post as well.  I modeled it up too, and decided not to have it built for the same reasons.  I will use the tool post arm that came with the lathe with a wood post under for support when I turn bigger stuff outboard.
  10. This Lathe will get me by for the next couple of years and I will go over it and repair/replace any worn parts before we leave France to ensure the next owner has relatively trouble free tool, but This is my last “cheap” lathe.  I am going to plop down some funds and get a Robust, Vicmarc, a huge Powermatic, Oneway, Oliver, or a Stubby – Something with power, mass, lots of heavy cast iron and reliable parts that I don’t have to screw with.

 

IMG_3410 Lathe Chisel rack 2014 Lathe clean aug 2014

 

 

Kitchen Cabinet Work Update

/ Matt Talley

There was a flurry of activity to get our kitchen done before our move to France.  I got it 99% of the way – with serious help from Mr. Flood and my sweet wife.  It just needs a little paint on the overhead fridge pullouts, slight pull-out slide adjustment and the installation of the custom milled and matched cove molding.  That will all keep until we get back to Seattle though.  My mom will be able to cook in there just fine as-is.

I feel that the upper cookbook shelf ties the old and new sides together and adds that part of the overall kitchen that was missing.  The shelf also seems to lighten up the space a little as well.  The wine rack was put in specifically for my wife.  It started as a discussion in the breakfast nook one mid-morning, transitioned to a napkin sketch, and four hours later, the carcass was built, bottom brackets cut, and block top was in the clamps with the glue drying.  After the paint was on and top installed, my wife swooned.  It made me smile from ear to ear!

The paper towel holder was a bit of a conundrum.  With low upper cabinets, there was just no good spot either on the counter or under the cabinet.  I toyed around with a couple of ideas before I decided to mount the paper towels on the old ironing board (now spice cabinet) lower door.  I used some scrap popular and turned a section of oak down on the lathe for the rod.  It is inserted all the way through the shelf and both wedged and glued in place.  My grand kids will still be able to use that towel holder when they are my age.  yes, I over built something again…  On the brighter side, the paper town holder bracket, the small round shelf brackets, the cookbook shelf brackets, and the wine rack brackets all match, again marrying all the different kitchen elements together.

Almost as important to her as the wine rack was the trash and recycling can drawer.  After it was in and painted I caught her pulling it open and closing it over and over with a giggly smile.  The curves on the side match all the shelf brackets – I couldn’t help myself.

MIA – last seen with paint on new pants and sawdust in eye

/ Matt Talley / Leave a comment

I realized yesterday that haven’t posted anything for almost a month: no astute observations, not one pointed remark, no weird OCD-driven lists, no pictures of adventures at home and afield…. Nothing. Hmmmm.  I have just been REALLY busy!! It started with painting the living room, the kitched paint was next, we expanded into wiring a hot tub, I decided to finish up a furniture project, the breakfast table “needed” to be cut down, fancied up, and refinished.  I am heavy into finishing my incredibly overbuilt and way too complicated kitchen cabinets, Halloween came, there was Thanksgiving prep, I had to put the garden to sleep for the winter, blow all the water out of the yard irrigation system, clean the gutters (4th time this year – grumble, grumble… hate neighbor’s tree… grumble, grumble…). On top of it all, my J-O-B was INSANE: lots of late nights, weekends, travel, OT, pressure, stress, etc…

There is some proof of all the work that we have been doing – I have semi-updated the pictures on my project page, but remember that most were shot with an iPhone in crap conditions.  None of this pics are going to get me into National Geographic!

It hasn’t been all work though:  I have been able to go to the range with my cuddly .45s and punch holes in some zombies a good bit – fine, fine stress relief.  I mentioned Halloween – Stamps-With-Foot and I outdid ourselves again this year at our local Halloween party. We went as Wednesday and Pugsly Adams – a big hit at the festivities.   I went as a pimp to work – think Will Ferrel in The Other Guys movie: grill, blond ‘fro, leopard coat/fedora, purple faux croc high-heeled side-zippered boots, a pimp cane, crunk cup, loads of bling, coke nails – I had it down. A my fellow engi-nerds let me down though… Not one other costume in my group – not even a funny t-shirt!!  Sales had some good ones this year, HR was all in, the fiber optics group brought game, but Engineering sucked it! How is it all those people with big brains, imagination, and vast amounts of reasoning ability could not come up with something?! There are WOW players, Trekkies, SGA initiates, one D&D uber-geek, and every single one of them (including the female members of our team) have slave-girl Leia dreams…. They let me down, but I soldiered on and even gave a new-hire tour and orientation in my pimp-o-rific attire. I will not forget or forgive their breach of the nerd code! Philistines.

Speaking of my J-O-B, the long hours, travel, all the late meals out, and my general lack of physical motivation has gifted me with 20 extra pounds of fat compared to this time last year.  In essence, it is my own fault – my bikes are all sitting there waiting on me to love them, I have a sweet pair of new running kicks, A gym membership that we pay for every month, and a dusty yoga mat.  I HAVE to dig deep, put away work and get my butt moving or I will be the size of Jabba the Hutt in no time and the Wife is not into Slave Girl Leia…

I think that brings it all up to date for the most part. I will try to be more diligent about keeping up when life starts swirling around me.