Forging and Fabricating

I can do and make bunches of stuff: Everything from joinery to electronics, from wood turning to machining, from bookbinding to electrical, from carving to heavy machine operation, but there are certain things that I have never really been able to do in the world of hand-craft, mostly due to lack of exposure or instruction. Chiefly among these things are/were forging/blacksmithing and metal shaping. The latter composed of shaping and bending sheet metal into forms and objects.

I decided this year to work on those deficits and have been taking some forging and fabrication classes at The Pratt Fine Arts Center in Seattle. A couple nights a week, I leave work and hammer, shape, weld, grind, and make stuff out of steel. I have been at it for 5 weeks and am really please with both The Pratt and all that I am learning. I have also learned that while I have dipped my toe in these waters, that there is a ocean of knowledge out there. I do not have any want to be a full-time blacksmith or fabricator, but I want to keep learning, so I can add some of the techniques and pieces to stuff that I already build and add to my repertoire of ability and understanding. Below are some of the pieces that I have made, tools I am using, and some stuff that I am working on. I am putting together a little video as well.

Christmas list for Santa – 2015

I already have a bunch of crap, so my first request is that people give to a worthy cause and send me a note about it.  My three favorites and where our charity funds go:

  1. Heifer International:
  2. Doctors Without Borders/MSF
  3. Go give blood and send me a post card
  4. Habitat for Humanity
  5. Diabetes Research

Books:
Campaign Furniture by Chris Schwartz
Theodore Roosevelt: a Strenous Life
A copy of Chris Schwartz’s The Anarchist’s Tool Chest GOT A SIGNED COPY!!  I have a fantastic wife!
I could stand a Kindle Paperwhite
Mahogany: The Costs of Luxury in Early America by Jennifer L. Anderson
A volume on handplanes or a tome on traditional woodworking
Twilight at Monticello
Bees of the World by Mitchner
A Lost Art Press volume of The Essential Woodworker
Washington: A Life by Ron Chernow
James Krenov’s Cabinet Maker’s Notebook
Two Classic books on Shaker Furniture: here and here.

Stuff:
Growler from West Seattle Brewing Co.
Letters from my kids – written on actual paper.
German Wheat Beer is always welcome
A fine bottle of Anejo Tequila
Porto, a good bottle of Porto – Tawny or Ruby.
a Beekeeping Smoker
Zombie shooting targets
An iPad mini – lots of storage (with this you can delete the Kindle)
An Ash Pack Basket (Sling-style harness)
Permission to buy a sweet Faber-Castell Classic fountain pen/Perfect Pencil set
Amber 2ga. Plugs
2ga. Dark Jade plugs
A longboard Skate Board
A handsome tweed vest – or two
Tiffany blue silk tie and matching pocket square
An Electric Violin
Brown Redwing Engineer’s boots
These new bad-ass cufflinks
A Global Chef’s knife, Sashimi knife, and bread knife
Classic Cartoon DVDs (Wanrner Bros., Tex Avery, Bugs, Tom&Jerry, Loony Toons, Road Runner, etc…)

Tools:
A huge antique pattern lathe found in a barn on a dirt road 🙂
A pair of 1/2 round molding planes
A Pair of Snipe Bill molding planes
A 1.75 – 3Hp SawStop Table Saw
A Grizzly G0602 Benchtop Lathe

12/28/15 UPDATE:
I had a great Christmas: A full stocking, books, beer glasses, stuff from my list (noted above), my family got great stuff, I got to see the kids and my grand-daughter, we were all warm and safe, and I gave a little to charity. I couldn’t have asked for or hoped for more.

I NEED a Lister Diesel Engine

I have a big ol’ crush in Lister single-cylinder diesel engines.  These stationary work horses were made from 1926 to about 1985 and were used for pumping water, power generation, inboard flat-water boat engines, and all manner of other uses.  They came in 1.5-12 horsepower and would/will burn Diesel, paraffin, kerosene (as a mix), waste motor oil (WMO) fresh or waste veggie oil (WVO), bio Diesel, etc…  They were and are so reliable that many of the originals are still running today after 90+ years of just regular maintenance.

Lister Lister_D_2

 

 

 

 

After the parent company stopped making them, Indian firms started making clones for Asian and Southeast Asian use due to their inherent long life, simplicity, and ease of maintenance.  These are called Listeriods, and they are fairly plentiful, but the quality swings widely.

Why do I want or need a Lister?  Reasons.  Why did I need a Millennium Falcon in the second grade?  Why did I need all those Legos?  I just did.  Just like I just need a small Lister (or two) in my garage to tinker with and run various other machines that I just need as well.

I have been thwarted in my attempt while living in the US due to EPA regulations making importation verboten.  There are some, both original and clones, around, but they command top dollar as they are VERY popular with the off-grid/prepper folks.  I like “The Grid” just fine.  I am not building a bunker, planning for any sort of societal collapse or EMP weapon defense, I just need a Lister.

I have found a couple here in France, but either the owner has been unwilling to sell or the logistics in getting it have proved difficult – hauling it 30 vertical feet up and 2km down a mountain path sort of daunting.  I still haven’t given up.  We know a British couple that have been here long term and the husband is a classic car/truck guy – he has a 1962 Unimog fire truck as a daily driver…  I spoke to him this weekend about my need and he might know a guy who knows a guy sort of thing.  I have my fingers crossed.

Enjoy a few videos of Listers in action below:

10/7/2015 Update

So, I found an engine here in France that was the right size and type, with an outstanding price tag – basically free.  But, there is NO way I can bring it back to the US with me.  We are bringing home Wine and other stuff that are customs red flags and they are going to go through our shipment container with a microscope.  I think I might have a way to get an Indian import once we are back in Seattle, so I will deal with it there.

 

Old iron is the best

I am too stupid to own a motorcycle. Really. I have been on one bike or another since I was 5 , when i first sat on a 50cc Honda dirt bike and my last one was a beautiful 900cc rocket. I have all sorts of stories about crashes and near misses, a few scars, a broken wrist and foot from my early riding years. I decided that most of my injuries and near-death experiences on a bike were completely my fault and that unless I wanted to be an early organ donor I had to give them up, so after the birth of my daughter, I sold my last bike and other than a dalliance with rebuilding a duel-sport on my balcony in 2004, I have been able to resist the pull of two wheels. Then, minding my own business, I walk into something like the pair shown below:

Matt Talley _ French Moto _ 2015 (1)

Matt Talley _ French Moto _ 2015 (2)

Matt Talley _ French Moto _ 2015 (3)

Matt Talley _ French Moto _ 2015 (4)

Matt Talley _ French Moto _ 2015 (5)

Matt Talley _ French Moto _ 2015 (6)

 

 

 

 

 

 

 

Went to local pizza shop for dinner last week and what is sitting outside? Two vintage bikes, both old single cylinder French Motobecanes – the single-seater with the white helmet is a 1950 and the double-seater with the gas can on front is a 1952. Talked to the two guys riding them and the bikes are barn finds bike that they pulled out and got running this morning. Super jealous!!!! There were cobwebs and barn dust still on them. Take gander at the old plates! These babies make me want an old bike to tinker with, ride, rebuild, ride, cuss, work on, ride, love, ect… Now, I need another project/hobby like I need a hole in my head, but the pull of the Dark Side is SO strong!

Up-cycled present for my wife

On our way to Carcassonne a few weeks ago for the Bastille Day festivities, we stopped by one of our favorite used furniture/junk shops and I found a few pieces of treasure (Cast iron miter saw, a forged hold-fast, etc…) and Stamps-With-Foot found a set of badly weathered Victorian andirons (the things that hold logs in a fireplace) with a female costumed figurehead bust. She took one look and immediately thought “book-ends!” We paid 5 Euros ($7.50) and put them in the car trunk. I researched them a little later on and found that they were cast in France between 1870 and 1880. Even in the condition we found them in, they go for 90-120 Euros ($121-162) on eBay, so I was pretty pleased with her find.

After coming home from the vacation weekend, my son and I cut the rusted rear beam off one of them, cleaned the sharp edges of the cut with a file, and used a bronze wire brush to mostly clear the surface rust off the bust. My saw blade was dull and we couldn’t cut the second one, so we put all the pieces up a shelf for me to take care of later. Fast-forward 3 weeks and after buying a new blade, I made the second cut, filed the edges, took all the rust off both, primed, painted them with 3 coats of matte black paint, and 2 coats of clear matte finish.

Stamps_with_Foot had a big smile and skipped a little when I gave her the finished pieces.

Laurel's Bookends (1)

andirons 2014 (1)

I went to Seattle Hand-tool Heaven today.

Somehow, I have lived in Seattle for nearly 5 years and yesterday was my first visit to Hardwick’s Hardware in the U-District (just up the hill from another favorite shop – Recycled Cycles). I made a quick stop looking for a used posthole digger while my son and puppy waited out front in the truck. I stumbled into old-school hardware heaven: Narrow rows stacked floor to high ceiling with new and used (in wonderful shape) planes, chisels, axes, drawknives, Knowledgeable – not too crusty – staff, and tools the one Yelp reviewer has said are “mighty enough to build Viking warships with…”

I may be in love… I lingered for as long as possible (10 minutes) and while I left without a posthole digger, a Stanley Sweet Heart #45 plow plane jumped out of its locked case and came home with me. I will be returning when I have a little cash and a couple of hours to peruse alone and without my sweet wife there to narrow her eyes and tell me “no” when I lust after the broad axe or fondle a fish-tail gouge.

The place has been in business since 1932 and proof that there is room left in the world of Home Depots and Lowes for the neighborhood hardware store where Norman Rockwell would feel at home. Hardwick’s is a bit of a drive for me, but it is officially my new go to stop for hand tools and hardware.

Film Friday – Wooden Clogs?!?

I am not a big clog wearer… But I can appreciate the work that goes into crafting them. Althuough some of the work is done by machine, it is not like the shoes are being cut to the 1/1000th of an inch on a 21st Century HAAS CNC machine. The makers of this type of footwear are using old iron to rough the shoes out and then hand fitting and finishing them. These are built for wear and use and not for souvenirs to hang in an Amsterdam tourist shop. If you take a day trip out from Amsterdam/Rotterdam into the fields and villages, you will still see these on people’s feet. The same holds true with parts of Spain and France – especially with older rural residents.