Workbench Progress

January 13, 2015 / Matt Talley / Leave a comment

Progress on the Cornebarrieu Bench is coming along. It has been slow going – I have been swamped with work, travel, lack of allowance (I spent it on Christmas and a classic fiddle/violin…), more work, etc…

Stamps-With-Foot gave me a gift card for our local Home Center/hardware big-box as a Christmas present that took care of the price for the last section of the top. I got a lot accomplished this last two weeks:

The final sections of the top were glued up just before New Years eve- using every single clamp I brought to France and more than a little ingenuity.
Installed (2 hours of cutting, drilling and chiseling) a pricey German-made cast iron end vice that I got on 65% sale – was missing two small metric bolts and the wood handle.
Made final leg cuts: the tenons that go inside the bench top.
Put 5/16 oak dowels in to the pieces that have cracked, even a little, to make sure that the cracks do not spread.
Gave all the base parts an 80 grit sanding.
Really like the sawmill marks on some of the pieces. Am going to put clear poly on the base instead of milk paint to preserve the marks.
The legs and stretchers shrunk and warped just a touch in the six months since I cut them even though I had it all clamped together. It will be fine and could have been worse.
Made the first dry-fit of the base to the top: Everything lined up , fit perfectly, and is as square as I could ask for.
Drilled holes for connector bolts and lag screws.
Installed base shelf cleats
Cut the 12 sections of 5/8″ tongue & groove pine that will be the base shelf

Before I head to the US in a couple of weeks, I hope to have installed the end-vise block, given the base a 120 grit sanding, polyurethane the base &shelf, cut the hole for the leg vise screw and the rectangle cut for the vices’ parallel guide. I also want to install the leg vise nut in a pocket behind the leg while the bench is upside down.

Reusing/remaking old tools

September 11, 2014 / Matt Talley / Leave a comment

I love me some old tools. I love looking at them, touching their surfaces, using them… Most of my hand planes, some of my chisels, and all of my molding planes are older them my grandfather. I will push people down in a junk/antique shoppe to get to a wooden plane or socket chisel peeping out from behind a Paint-By-Numbers masterpiece.

Occasionally, I find a beautiful tool that is beyond repair and cannot be brought back to life. I lament its loss. There have been a couple of pieces lately that I just couldn’t let go into the burn pile or let sit to languish as food for wood-worms. The molding plane pictured below was/is a 1860s-ish Gleave #8 round and was split and has warped at the split to the point that there was no bringing it back from the dead. So I cleaned it up, applied a little walnut oil, and added a VERY pitted iron to make a key holder for our living room. It subtly tells first-time visitors that a carpenter/Ébéniste lives here.

The 23″ walnut joiner plane, also below, was the property of a C. Wanger, and used just outside the village of Cornebarrieu, France. It bears the marks of his hand on the foreend and his thumb and index fingers have left deep indentions on the tote. It has been repaired a couple of times, the wedge has been cut off and worms got to it years ago. The poor thing is now held together with hope, spit, and a little epoxy. I loved the size and color, so I turned it into a desk organizer for my office.

Before you all start collecting scrap so you can roast me alive for desecrating beautiful tools, know that I rescued them from a fiery fate and have given these tools a useful and meaningful after-life.

Historic French Work Benches

July 16, 2014 / Matt Talley / 3 Comments

In the 7 months I have lived in France, I have seen some amazing examples of traditional French carpenters’ work benches. They are full of tool marks, tool trays, attachments, vices, dog-holes, studded plane stops, nicks gouges patches, etc… Some are almost pristine, some covered in 100+ years of marqueterie glue, and some rotted – full of worm holes. One some you will see the standard “French” leg vice and others have a parallel top vise – also don’t know what to call it – is a southern French/Basque sort of thing. I asked a local “old guy” here and he said was a “thing” here. That is the direct translation 🙂

Almost all the benches I see here are slab benches and a number are slab benched with a thick dadoed plank bolted to the front edge to provide square dog holes.

As a man who appreciates such things, as a joiner in the process of building my own bench, and as a tourist in a foreign land I have been busy with my camera. 🙂 Below is a data-dump of some of the better benches and details that I have seen so far. I will update as I see more in the “wild.”

Side note: I bought a couple and am having the gassed (wood worms are serious here!) and will be bringing them back to the US when we rotate back in a couple of years – one for the house and one for the shop (tall oak slab for dovetail cutting) and IF there is any room in the container I may bring back a couple more – just because my wife hasn’t said no :-).

Driven Outside

Tag: Ébéniste

Workbench Progress

Reusing/remaking old tools

Historic French Work Benches