Musée du bois et de la Marqueterie in Revel, France

Last summer My Father-in-law, my son, and I made a road trip to the Musée du bois et de la Marqueterie (Museum of Wood and Marquetry) in Revel, France (about an hour from our house if you don’t get lost or almost run out of gas…).  The town is one of the noted centers of high quality furniture production and has historically specialized in wood marquetry.  It goes back to 1888, when Alexandre Monoury – a master cabinetmaker – left the workshops of Versailles and settled in Revel.  Under his influence, several workshops were set up there and many of those origional shops are still going strong today.  

The museum highlights the work of the area, new and old, and we spent a couple of hours marveling at the tools, example pieces and shear artistry of furniture, sculptures and marquetry examples on the second floor of the facility.  

As a note – this part of France is stunning with sunflower and wheat fields(the Tour du France rides through or by every year) and the town has an stunning 13th century market square and a beautiful central market hall with a quadrangle of historic buildings around it that are home to restaurants, a fabulous bakery/pastry shop and antique shops.

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Film Friday – Shoe Repair Shops: Part 1

I am a sucker for a fine pair of shoes or boots. I love to go into a shoe shop to watch the cobblers work and smell the leather & dye. I have a pair of Justin Roppers ™ that have been with me since I was 17. I have had them half soled more than 5 times and full soled twice. I have had cuts stiched up and new heels nailed on. They fit my feet like a pair of bespoke calf-skin gloves. I wish all my shoes fit and felt like they do. I have Al’s Attire in San Francisco building my dress shoes and boots now and I hope to have that sort of relationship with their products as well someday.

First Rate Shoe and boot repair in the Great State of Texas:

Austin Shoe Hospital:Craftsmanship from Mosaic Media Films on Vimeo.

A part-time cobbler making shoes in his garage:

The Shoemaker from Pete Stone on Vimeo.

Western boot builder:

Lisa Sorrell from Tiana Jade on Vimeo.

Historic Furnishings from the Bavarian National Museum in Munich

Stamps-With-Foot and I had a long weekend in Munich last month and we spent the better part of a day in the Bavarian National Museum (Bayerisches Nationalmuseum) looking at cool old stuff. Their furnishings collection is impressive, with rebuilds of entire rooms from castles, hunting lodges and ale houses from 1400-1800. My wife gave me free reign to snap pictures to my little heart’s content so what follows is a collection of chests, cabinets, beds, and other furniture from their collection. I also love wood carvings and bronze, so expect a sampling of those as well. There were a lot of images to load and I put up smallish images for the sake of speed, so if you see one that you REALLY like and want more detail, let me know and I will send you a full sized image and all of the notes that were attached to the piece.

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Lectern rebuild and re-thinking the plan

Early last year, I picked up an antique copyist’s lectern (the top part only) that originated in a French Abby.  The lectern was riddled with worm holes, a couple pieces were missing, and there was some damage to repair, but the first thing was to make it bug free so not to infect all our other furniture with wood worm.  The thing spent a couple of months in a plastic bag full of insecticide and chemicals that makes for square babies. According to the interwebs two months bathing in said concoction would make the piece safe to bring out see the light of day again, so after fumigation, it sat in our living-room as decoration for 12 months before I started the rebuild in earnest.

Initially, I sketched up a few column profiles in my ubiquitous little black notebook and settled on a somewhat simple design that matched the overall style and period of the piece.  Next, I spent a little time one Sunday turning a new pedestal out of beech scraps from my workbench build. I glued them all up into a single 5″ X 5″ x 32″ hunk of wood. I then measured and turned matching intermediate supports from a scrap oak rolling pin with curves to match the column.   A couple of weeks later, I used the last of the beech scrap and turned the pedestal base, which ended up 16″ in diameter and 3″ tall.

After gluing it all together, applying matching stain, and putting 4 coats of polyurethane on the base, it was time to start on the lectern top.  All was going to plan right up to the moment that I removed a damaged shelf and saw what looked to be fresh wood damage… In one of the joints there was a small white bug larvae…  Son of a bitch…  I immediately put plastic on my bench top and took apart another joint.  I found more LIVING wood worm. I started picking at the capped holes here and there and more worm…  Shit!!!  I wrapped it up in a trash bag and out to the street it went.  It would seem that my lethal chemical treatment wasn’t that lethal.  Just REALLY, REALLY happy that the hatch hadn’t started and that my house was no full of bugs that would lay word worm eggs all over our other furniture. I took pictures and measurements and I am now planning on building a copy of the top over the next month or so and I will post the finished product here when I am done and it is installed in the living room.

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Some small projects around the house

I have been swamped with work and travel for the last couple of months, so my shop time has been very limited. I have mostly been puttering around with my workbench, getting the last bits and bobbles done before calling it done and I have spent the off hour here and there on the lathe and doing stuff around the house:

  1. I had to fix a dishwasher leak and do some painting in the kitchen – still hate plumbing
  2. We did some re-arranging, so I had to fill some nail holes and then make new ones.
  3. Glued a cutting board back together after it split – craptastic glue didn’t hold, so it is back in the to-fix pile and will get some dowels this time
  4. Made a pot lid handle out of some scrap cherry.
  5. Tackled the jungle that was once my yard – twice
  6. Sharpened the lawnmower blade
  7. Turned the compost
  8. I bought a sheet of plywood and built a DVD shelf and a 8′ bookshelf for the lending library we run.
  9. There was been an oak log in my shop for months so I cut it in half and made a couple of stools for my office.
  10. Our puppies play a game called “run away from Mommy” when she takes them out, so I built two small fences to keep them in the back yard and away from the front gate.

I have do a few things in the shop just for organization and am working on a couple of little projects:

  1. We got a huge free wardrobe that I put in the GROP to organize non-tool/shop related items like climbing gear and life jackets
  2. My battery operated tools need a home, so I put together an organization center for them that mounts on the French cleat board
  3. I hung up my 6 heavy panel clamps to get them out of the way
  4. Made a Lathe chuck and tail-stock tool organizer for the French cleat organizer
  5. With a bonus from my J-O-B, I bought a few more molding planes, but they arrived in sad shape. I spent 6+ hours one Saturday cleaning, sharpening and fixing them.
  6. Started work on a blanket chest rebuild: cut here, snip there, new runners and new feet. Will get new milk paint finish when complete.
  7. Working on a copyist lectern rebuild. I made the base, pillar and other bits from some scrap beech left over from the bench build.
  8. Built a wooded top for the puppy Kennel so it blends better with the furniture in the Living Room.
  9. Putting together a 6-board chest for molding plane storage.  Will get re-purposed forged hardware and a Barn Red milk paint finish.

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My workbench is DONE!!

I am about a month late in posting this – life and my J-O-B got in the way – but the Cornebarrieu Bench is done. Completely done! All bells and whistles added. It seems like it took me forever, but it fits perfectly in the shop and I started using the bench even before it was finished. I am very happy with the outcome and am currently working on projects that have been piling up all winter. Just in case you haven’t been following along for the past year and a half or so:

My GROP (garage and shop combo) in Seattle was too small for a proper joiner’s bench. I made due with a slim, high, wall-mounted work counter, a bolted on machinist-vise, Quick Clamps, and the top of my table saw. It worked – mostly/sort of – but was a pain in the ass a good bit of the time: I never once planed a board on a stable, solid surface. My GROP here in France is roughly the same size as the one in Seattle, but is absent the huge cast iron machines and saws. I have some room to move and finally have the space for a big, heavy, proper work bench as well as some time to build one – or so I thought.

It is an amalgamation of benches by M. Roubo, Roy Underhill, Chris Schwartz, and Bill Schenher. I am calling it the “Cornebarrieu Bench” after the small village in southern France where we live, where the lumber has been sourced, and where the bench was made and first used.

For anyone interested, here is a documented build process, build notes, and step by step guide – 115 steps – to build this beast.

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Let down by an online tool seller with GIANT balls.

So, I am a little tweaked… I got a small bonus at work and sent a little money to my mom and daughter, got something for my wife, paid to have a tree taken out, sent Heifer and MSF some funds, paid off my last student loan (FREEDOM!!), put a little money back for a rainy day, and with the last bit decided to do a little something small just for me: I bought a few beech molding planes and 3 mortise chisels from a guy with a web store in the Scotland. I will call him UK Tool Guy. I have bought twice from him before and it all went really smooth and my purchases were exactly as expected. I bought a toothing plane from him at a good price that was in perfect working order and arrived exactly as pictured on his site.

My experience this time around was different. The order part was normal, but when I received my stuff it was all kinds of wrong. Painted parts, broken pieces, condition received was NOT as advertised, etc… I spent 4 hours cleaning and fixing and will have to spend another 4-5 repairing 2 chisels and 2 of the planes. 8-9 hours is a lot of time to unexpectedly fix stuff that I just bought. I am not super-important in the grand scheme of things, but my time is worth something to me.

Anyway, I took a few pictures and wrote the guy to let him know about the issues, asking about the possibility of some remuneration. He sends me back a mail offering me a little credit instead of a refund. I take him up on it, not knowing what the shipping will be I choose a couple of items from his web store that equals to less than £50 (~$78) that he offered up. I think my time and frustration was worth more, but I didn’t press the point.

He sent me a response that informed me that I had gone over budget and that he would “…let me off for now…” Seriously‽‽ Was this guy born with an extra set of balls? This is the third time I have done business with him. I check his site regularly for stuff I am looking for – I am even on his MF mailing list. The bottom line is that I got an unexpected crappy deal, I was gracious and completely undemanding and he will “…let me off for now…”. It took over three weeks for him to send the stuff two new items out. So much for the “Shortly” time frame he referenced in his last mail. I believe that this is the last time I will be doing business with the UK Tool Guy

For the sake of Transparency, I have included the whole chain I sent below – only deleting names and contact info.
___________________________________________________________________________
Hi Matt

Thanks for your response.
Those two items actually come to £63.50 with postage which is a bit over
£50 but I’ll let you off for now, we can maybe adjust slightly with any
future order. I will get these off to you shortly.

THANKS

> On 17 March 2015 at 11:20, drivenoutside wrote:

Hi _____,

Sorry, I didn’t mean to come off as someone that can’t be pleased. It is
not that at all and my two previous purchases were really spot on.

Thank you for your immediate response and offer for credit. I would love
to have the boxwood rule and the upholstery hammer if you are OK with that.

Thank you and regards,
Matt

> On March 16, 2015 at 4:18 AM UK Tool Guy wrote:

Hi Matt

Thanks for your e-mail and I am sorry you had so much to complain about.
Not that it is an excuse on my part but I have a funny feeling I didn’t
pack your order up as otherwise I would have picked up on some if not all
of these points as I check everything properly when I am packing it. I
understand your frustrations when you get something that is not quite what
you were expecting and once again I am sorry for this. Rather than
refunding you some monies why don’t you instead have a look at the site and
see if there is something there around the £50 mark including postage that
you might like FREE. If there is just drop me an e-mail with the product
number so I can remove it off the site and send it over to you.

THANKS

> On 15 March 2015 at 20:36, drivenoutside wrote:

Hi _____,

I received the molding planes and chisels a couple of weeks ago, but as I
travel a good bit for work, I just this weekend had the time to open the
packaging up and take a look. What I found was a little surprising as I
have ordered a couple of planes from you before and condition was spot on
as advertised. I did not expect like-new condition as some of this
material is over 200 years old, but some of it was not as stated.

Two of the collars on the sash chisels are cracked, one completely. I am
going to have to tear them apart and replace the collars. I guess I will
either see if I can source from Marples or turn down some brass stock on
the lathe.

I spent most of yesterday flattening, polishing, sharpening, and oiling
the plane blades. There is a good deal of pitting on some of them and I
will need to replace two. Most of the plane bodies were fine, but the #12
was painted red and the #16 had a screw holding a crack in the body
together. I drilled it, filled with hide glue and inserted a beech dowel.
The #1 round’s wedge is cracked in half and has been glued back together
by a previous owner. I am going to have to make a copy of it and replace.
When I unwrapped the #9 there was wood worm in the packaging. Not just old
holes, but a live worm in the plastic. There was damage to the plane and
the wedge. I took the whole lot to our local vet and had her x-ray the box
4 times. It is a Luthier’s trick and it kills any worm/moth larva.

Take a look at the attached pictures and let me know what you think and if
you think it is fair to refund me a little of the purchase price and
shipping.

Thanks,

Matt

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On 23 February 2015 at 15:51, drivenoutside wrote:

Hi _____,

The ship to address is: __________
My phone number is: ___________

Please send me the tracking number so that if there is a problem with the
shipper or customs, I can call right away

Thank you again,
Matt

——– Original message ——–
From: UK Tool Guy
Date:02/22/2015 2:30 PM (GMT+02:00)
To: Driven Outside
Cc:
Subject: Re: Tool Order

Hi Matt

Just written out your invoice for the tools ordered. The grand total
including postage comes to £metric shit-ton. An invoice / receipt will be included with the tools. I’m in the shop today until 4:30pm if you want to ring with card details for payment.

MANY THANKS

Museum of the History of Paris – a MUST see

The Musee Carnavalet (The History of Paris Museum) is a hidden gem! It is off the normal well-beaten tourist path and within walking distance from St. Eustace Church and the Picasso Museam. It is full of treasures including an entire Alfonse Mucha designed jewelry store – see pictures below. It made me feel all funny inside when my wife drug me there. She tried to get me to go with her this summer , but I wanted to do something else that now escaes me. I should have listened to her. There are 100+ rooms of paintings and sculpture, models, furniture, and good stuff to gawk at.

Set in a series of old Parisian town homes and Orangeries that are all put together with walkways and joined gardens. One of the cooler aspects is that you wander through re-creations of rooms from the French Revolution to the Paris Commune, and enter into the private spaces of famous Parisians like Marcel Proust’s bedroom with his brass bed and his little table covered in pens, ink, and notebooks. As I said, I was drug here the first time, but it is on my list to visit now even if I am in the city alone for a few hours. It was not too crowded at all and the gardens are a really nice place to sit in and catch up on your travel journal entries. Did I mention that the admission is free?!

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The Grand Bazaar – Istanbul 2015

The Grand Bazaar in Istanbul is purportedly the largest tourist attraction in all the world. Maybe. We were there in the winter – snow on the ground – and it was still packed. After an accidental trip to the Egyptian Bazaar (cabby issues are the bane of every traveler’s visit to the city), we decided on the full Grand Bazaar experience: walking all the lanes, seeing the sites, listening to all the languages and the sellers hawking their wares. My wife, who is an expert haggler, attempted to buy all the scarves in Turkey. We bought a few little souvenirs for people we love (my mother’s and my father-in-law’s birthdays were coming up). I ate a significant amount of pistachio Baklava and honeycomb. We also had lunch and coffee at a kebab place hidden in the bowels of the market that was serving the market sellers when we arrived – a sure sign of authentic yumminess.

Stamps-With-Foot had a “No Pestering” policy and when one of the sellers started harassing her to buy or to come in his shop, she would move on. It seemed to work and she was left alone to browse and shop and got a couple of bargains. I was the designated pack mule and carried all the bags. I also assisted in the negotiations for some of the goods – playing the tired husband who’s wife is on a spending spree – they had no idea that the bags were filled with $1-10 dollar items. It worked great and she got a gift for her dad at 1/3 the original asking price as well as a couple silk scarves for a ridiculously low price. The scarf seller looked at me with knowing eyes and brought me apple tea while she tore through his stacks looking for “the right one… or five…”

Words fail me in describing all that we saw and did, but the images below should give you an idea.

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Art Nouveau Desks and Furniture at the Musee d’Orsay

We were recently in Paris and we had 4 hours to kill before our train left for Toulouse. We decided on a visit to the Musse de Orsay. Excuse me while I mount my soapbox: If you go to one museum in Paris, let it be this one. Go early, get the audio tour and plan on a half day. It is full of impressionists: Monet, Manet, Corbiers, Toulouse Letrec, Van Gogh, etc… the sculptures are breathtaking – on pare or better than those found in Florence or in the Vatican. Dismount soapbox.

We concentrated this visit on a couple of painting rooms and the Art Nouveau furnishings collections. I have a serious weakness for fine furniture. It is genetic – both side of the family. I have been to the exhibit before, but I wanted some quality time with it and my wife happily agreed. The downside to any visit is that whenever we go and Stamps-With-Foot sees anything remotely Art Nouveau related, she is almost unbearable for an entire day: “PLEASE build me a bed like that!?” “Can we PLEASE have a door just like that…?” The collection is on the second floor on the left, directly opposite of the Seurat gallery – an artist near to my brother-in-law’s heart.

From the photos below, I WISH I had the time and skill to do the little chest with the linen-fold drawer fronts and the carved mice pulls.

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Turkish Carpet Sellers

Carpet Sellers: I have purchased rugs and carpets from multi-generational vendors from Istanbul to Marrakesh, Casablanca to Chendu, Ankara to Toulouse. These men, always men, have spoken every conceivable language – especially the numbers – and have seen every bargaining trick known to man.

My wife is an expert haggler and has no qualms about walking away from a market seller and going to the next stall in full view of the first seller. She was in Marrakesh when I bought my first Moroccan Hanbel, but she didn’t do the actual bargaining – she drank the sweet mint tea and watched. It think this left a hole in the part of her soul that needs to haggle (the Burton side of her genetic pool) and she has been twitching to buy a carpet ever sense. I think that she wanted to bargain with the best of the best – to test her mettle and skill. Our recent trip to Istanbul provided her with that opportunity.

Our first carpet stop was at a 5-story establishment late one evening just before dinner near the Blue Mosque. We were handed off to a tall, greasy, smooth-talking seller that had spent lots of time in the US and was the picture of shady used car salesman. Seriously. We let him talk and lie and talk and lie. After about 2 hours and in the middle of what was probably his dinner time, we started negotiating prices. I really wanted a unique 5X7 kilim and Laurel was eye-balling a wool runner. The seller wanted BMW prices for the equivalent a small Honda with a tiny engine. Laurel gave him a final price for both and he unceremoniously ushered us out of the door. I really liked that Kilim and it became another “One that got away.” A shame that it did not go home with us… It will forever be like the hanbel (kilim is the Turkish word) in Essaouira, Morocco that I left folded on the floor there that still calls to me. Every so often my wife will say, “Remember that rug…” and we both get a little sad.

Our second stop was the next night and due to my schedule, we showed up 15 minutes before their scheduled closing time. No worries, three people stayed and tea and carpets and rugs appeared from all corners of the shop. My sweet wife busied herself inspecting a $3000 silk carpet that stayed in the store where it found her. Our seller was another guy that had spent some serious time in the US and although would also have been at home at any New Jersey used car lot, was more polished and a touch more upfront than our dealer the night before.

Laurel went to work on him. We were good-cop bad-cop right away. I was the bored, broke husband upset at my wife’s spending habits and she was the doe-eyed, sweet little girl who couldn’t make up her mind. She is awesome at that. We work the shit out of it and she was so good that she completely had me convinced that she wanted an entirely different rug – crafty that one is.

In the end she got an amazing small wool rug with insane knotting and detail for our bedroom and I got a small wool on wool rug for the living room. Now, we did not get the deal of the century, but we didn’t have to sell blood to finance our taxi ride back to the hotel either. We got a decent price, but make no mistake – the seller made good money.

My hope was that this one experience might satisfy her need to buy Turkish/Persian/Moroccan carpets… Nope. She talked about “the next one” on the taxi ride home. I have helped created a monster.

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New stools from an oak tree

This weekend I finished up a “little” lathe project I started in early February – I made a couple of stools out of a hunk of oak tree that was cut after a storm in our village. They are about 15.5″ (39cm) tall and 10″ (26cm) around and getting it that way pushed my Chinese lathe to its absolute max. It walked all over the floor when I first started it up – hence the kettle bells thrown on the middle shelf to add mass. It super did not like the out of balance logs. It would have been fine at a slower speed, but the slowest my lathe goes is 400 RPM and that is too fast for this size project. I managed, but there was lots of starting and stopping.

I really like both how the turned out and how comfy they are to sit on – just the right height for a quick stop-and-rest. I will add bow-tie joint if needed as they dry out and split, maybe out of some walnut that I have. They will make a nice addition to my home office.

Oak stool 23-2015 (2)

Oak stool 23-2015 (3)

Oak stool 23-2015 (1)

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Used my workbench today!

Today was the official first use of my workbench. I used it as a work table to lay out the shape of the leg vise, I cut the dados for the tail vise, cleaned them with a chisel, and after spreading plastic used the bench top as a glue-up table for the vice pieces. I had enough room at the other end of the bench to put together a French-cleat mounted battery drill organizer that I cut the parts out for yesterday afternoon. I have trouble staying with one project and do 3-5 at a time. It makes my wife crazy.

The bench top height is perfect and I am super stoked to have a real workbench here in France. I can finally get down to serious business and make some moldings and a small linen-fold panel chest.

Happy!

Workbench Progress

Progress on the Cornebarrieu Bench is coming along.  It has been slow going – I have been swamped with work, travel, lack of allowance (I spent it on Christmas and a classic fiddle/violin…), more work, etc…

Stamps-With-Foot gave me a gift card for our local Home Center/hardware big-box as a Christmas present that took care of the price for the last section of the top. I got a lot accomplished this last two weeks:

  1. The final sections of the top were glued up just before New Years eve- using every single clamp I brought to France and more than a little ingenuity.
  2. Installed (2 hours of cutting, drilling and chiseling) a pricey German-made cast iron end vice that I got on 65% sale – was missing two small metric bolts and the wood handle.
  3. Made final leg cuts: the tenons that go inside the bench top.
  4. Put 5/16 oak dowels in to the pieces that have cracked, even a little, to make sure that the cracks do not spread.
  5. Gave all the base parts an 80 grit sanding.
  6. Really like the sawmill marks on some of the pieces.  Am going to put clear poly on the base instead of milk paint to preserve the marks.
  7. The legs and stretchers shrunk and warped just a touch in the six months since I cut them even though I had it all clamped together.  It will be fine and could have been worse.
  8. Made the first dry-fit of the base to the top: Everything lined up , fit perfectly, and is as square as I could ask for.
  9. Drilled holes for connector bolts and lag screws.
  10. Installed base shelf cleats
  11. Cut the 12 sections of 5/8″ tongue & groove pine that will be the base shelf

Cornebarrieu Bench 08-2014 Cornebarrieu Bench 09-2014 Cornebarrieubench 12-2014 Cornebarrieu Bench 1-2015

 

 

 

 

 

 

Before I head to the US in a couple of weeks, I hope to have installed the end-vise block, given the base a 120 grit sanding, polyurethane the base &shelf, cut the hole for the leg vise screw and the rectangle cut for the vices’ parallel guide. I also want to install the leg vise nut in a pocket behind the leg while the bench is upside down.

Buying a Moroccan Rug: How-To

Below is a link to a PDF document that contains The VERY little I know about Moroccan carpets and how to buy them in Morocco. I put it together of multiple trips and years and thought I would share with the general public on the interwebs. Disclaimer: This work is not 100% mine. I have kludged together some of the knowledge and wisdom of others that has helped me in the search for my own carpets and have added my own thoughts, ideas, and text here & there.

I will say that the statements contained are not purely academic: I have perused Medinas and souks in Marrakesh, Fez, Casablanca, Essaouira, Rabat, Dubai, Ankara, and Abu Dhabi. I have purchased rugs from multi-generational vendors who spoke every conceivable language – especially the numbers – and who have seen every bargaining trick known to man. You have not lived a full life until you have seen a mustached Moroccan man and a tiny Chinese lady in serious heated discussion over the quoted price of Beni-Mguild, wildly gesturing with their hands while barking in Mandarin at each other.

I have also walked away from deals after bargaining for a couple of hours. There is a hanbel (kilim is the Turkish word) in Essaouira that I left folded on the floor there that still calls to me. Every so often my wife will say, “Remember that rug…” and we both get a little sad. I do not claim that I am the world’s greatest negotiator or that I have never been taken advantage of by a market seller – I have.

If there is someone out there reading this that feels my info – any of it – is wrong or misleading, write me, tell me what I need to know/change. I will update this doc and list them as a primary source in an endnote/footnote.

Buying a Carpet in Morocco V3

Chinese Lathe Build Update – Pimp My Lathe Edition

As mentioned in a previous post, I purchased a Chinese manufactured wood lathe shortly after moving to France. Putting it together and getting it running true was not a Herculean task, but it wasn’t a plug and play affair either. In addition to the initial setup, I have taken an hour here and there to make it bit more ridged and add some features that did not come stock, just to pimp it out a little:

  1. The base is now sheathed in 1/2″ plywood, glued to the wood supports and screwed into the sheet metal legs.  It makes the base a LOT stiffer and clean-up is much faster.
  2. After 4 months of weekly run-time, I have had to replace a couple of set screws and re-tighten the short bed extension outboard of the head-stock. The clamp bolt holding the head stock shattered and caused me some grief.  Chinese bolt quality sucks.
  3. The bottom of the base was finished with 2″ thick scraps and I added a couple hundred pounds of pavers, gravel, and crushed brick to add even more stability.  It is not enough when I try to turn a 15″ hunk of cherry outboard,  It still wobbles and jumps around a bit.  There is just no way to make the sheet metal frame more ridged.
  4. On the French cleats above the lathe, I added a tool holder and chuck/drive center/tail center tool mount for convenience.
  5. I hung a long compact florescent over the work area and on the side there is an IKEA floor lamp/spot light that I can move about.  Scored it used for $8.00!
  6. A tool grinder the I picked up for about $45 is mounted are the end of the lathe on a small table for easy mid-project tool sharpening.
  7. The capacity is only 12″ and that is not the magic number.  16″ – 18″ would be perfect for the bowls and bases and platters that I am doing here.  If I added 2″ iron risers to the head and tail stocks, then it would give me a 16″ turning capacity (swing).  I have thought long and hard about doing it, but haven’t yet as it might be a complication that is more headache than useful AND I don’t want to put anymore time or money into the thing.  I just want it to work.
  8. I designed a steel bed extension – modeled it in 3D and everything, but I am not going to have it made… I would be trying to turn an under powered Hyundai into a V8 4X4 Toyota Truck.
  9. For tuning large objects with the head swiveled, I designed a sweet swing arm tool post as well.  I modeled it up too, and decided not to have it built for the same reasons.  I will use the tool post arm that came with the lathe with a wood post under for support when I turn bigger stuff outboard.
  10. This Lathe will get me by for the next couple of years and I will go over it and repair/replace any worn parts before we leave France to ensure the next owner has relatively trouble free tool, but This is my last “cheap” lathe.  I am going to plop down some funds and get a Robust, Vicmarc, a huge Powermatic, Oneway, Oliver, or a Stubby – Something with power, mass, lots of heavy cast iron and reliable parts that I don’t have to screw with.

 

IMG_3410 Lathe Chisel rack 2014 Lathe clean aug 2014

 

 

Rainy Day Projects

I spent a few hours this past Saturday cleaning up and re-arranging the GROP. I had bits and pieces of projects strewn about everywhere and I had to wiggle my way in through both the garage door and the door from the house – like I was in need of a hoarder intervention. It just took a couple of hours and only two utterances of the F-word to make sure that my on-going and future tasks were staged for completion and arranged in an orderly fashion.

Months ago, I picked up an antique copyist’s lectern (the top part only) taken from a French Abby. It was in ruins and the wood was full of worm holes, but I saw treasure and have planned on rebuilding it “…when I have time...” This is what rain days are for! Running and biking would have beeen cold and muddy, the dogs wouldn’t budge from the warmth of the pillow filled couch, I had already slept late and there was serious wife snuggling, so might as well make some wood shavings!

I sketched up a few column profiles in my ubiquitous little black notebook (currently a Rhodia Webbie) and decided on a somewhat simple design that MIGHT have been found when the piece was made. It is not some object of high art – no Gothic arches, no carvings and it seems to have been made for a specific task which didn’t require flourishes. I tried to follow that ascetic and kept it all fairly simple, only using a gouge, parting tool, and skew to work the column. While my lathe is modern, the tools are the same that have been used since the ancient Egyptians turned on their horizontal lathes, so I figure that the re-made version would be recognizable to both the maker and user of the original piece – that and it feeds my own mild form of wood working OCD.

The lectern top is now stabilized and bug free after months of treatment and I spent a little time on Sunday turning a new pedestal out of beech scraps from my workbench build that I had. I glued them all up into a single 5″ X 5″ x 32″ hunk of wood. I then measured and turned matching intermediate supports so that it all blends in as one piece. I need to give it a good all-over sanding before I remove it from the lathe. What I have left to do before I call it done is to replace one book ledge, rebuild (or find at junk shop) the second tin candle holder to match the single original that is left, turn and fit the pedestal base plate, and then everything gets stained and oil-finished to match.

It will look amazing in living room next to the book press with a reprinted copy of one of the four volumes of Roubo’s L’Art Du Menuisier on one side and Viollet-le-duc’s Dictionary of French Architecture from 11th to 16th Century on the other side, tall beeswax candles in the holders… Jesus, I am getting nerdier with each passing year!

Lectern rebuild 11-2014 (1)

Lectern rebuild 11-2014 (2)

Lectern rebuild 11-2014 (3)

Lectern rebuild 11-2014 (4)

Free Wood is the Best Wood!

Prospects for Fall wood-turning are looking up!  I am 98% done with the Chinese lathe build-up into a proper tool. I am waiting on the arrival (had to resort amazon.uk.co as there are not turning shops in a 100 mile radius?!) of two huge bowl gouges and I will be set up to make shavings all winter. I was also given a free electric oil-filled heater for the garage, which should keep things toasty!  On the raw material front: I am taking an old apricot tree out of a small orchard for some friends a few villages away tomorrow (National Holiday) and I am really excited to turn some bowls and jar tops out of it.  A few weeks ago, I mentioned the project to a friend of my wife’s and a couple of hours later she called and said that her husband was cutting an old ornamental cherry down and would I like the wood? Like the Pope wants Jesus, I did!! I went over with the chainsaw and helped him take it down and to cut a few larger limbs and the trunk into sections.  Some of the images below are what it looked like inside the tree just after my chainsaw went through. We were stunned. Not just the center was beautiful – a fire purple, but there are bright reds and oranges in the outer wood as well. The tree had over 70 rings and grew next to a couple of big cedars so the rings are real tight and as I had to sharpen my chain twice during the cutting, the wood is VERY hard and dense.

It took two loads in the car to get it all home.  I sealed the ends right away and stacked everything in the GROP near the lathe. They had cut a plum down earlier this week and I scored two 12” rounds from that as well – the ones with the flame purple center in the pictures below. I told the couple that I would make them a vessel or large bowl out of a hunk of the tree in trade for the lumber.

Fast forward to this past Saturday: I rough turned 6 bowls (one not pictured) in about 2.5 hours from the large limbs. The trunk sections will be cut into starting next weekend.   I will let the small pieces dry for 4-6 months and then finish turning them. The larger bowls from the trunk will take a year to dry.

Am feeling reasonably optimistic about upcoming projects :-)

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Update 11-9-14:

Well, the apricot tree wood harvesting didn’t quite go as planned. I had chainsaw issues right away – needed to tear it down before the first cut and unclog the chain oil hole. Holy crap the wood was hard. It had 65+ growth rings that were stacked in tight. It was slow going with a couple stops to sharpen my chain. The clincher though was that there were two twisting veins of rot that went from crown to root ball with lots of bug damage spidering out from the rot as well. Dammit! There was was maybe 12” of trunk that I can spin a bowl out of. Per my agreement with the owner, I cut up the other trunk & big limb sections to a length that will fit in a fireplace and stacked it up for them. You win some you lose some. If not for this tree I wouldn’t have the amazing wood from the ornamental cherry and plum tree and maybe karma will smile on me the next time I lug my saw into a field.

Apricot Tree 11-2014 (3)

Apricot Tree 11-2014 (1)

Apricot Tree 11-2014 (2)

Home From Morocco

As mentioned in a previous post, my J-O-B sent me to Casablanca, Morocco recently for a few days. I had a free afternoon the day I flew in, so I headed right to the “New” Medina Market (the Old Medina is where the locals shop for fruit, fish, scarves, socks, underwear, etc…). I picked up a few things for gifts and spent almost 4 hours with a carpet merchant bargaining for two carpets and drinking glass after glass of hot, sweet, Moroccan mint tea. I can say that after haggling with carpet sellers in Marrakesh, that the carpet soul in Casablanca seemed almost laid back. The were no histrionics and the opening price did not equal the price of my first vehicle. I was pleasantly surprised.

Things turned out really well and I got a decent price for the carpets – 1/5 of what they go for in the US and half of the European mainland retail price. In addition to bringing back a horrendous cold, I also brought back a large red leather pouf and 1 square meter of Zellige tile for my sweet wife – she danced a little when I pulled them out of my bag. I got the tile at a giant outdoor bizarre that was full of used and new plumbing fixtures, tile, lumber, tools, doors, etc… It was like 2 Home Depots , a Lowes, and 10 architectural salvage places set up all their wares under tents in a football stadium parking lot. It was vast and cramped and noisy and awesome. I wanted to spend hours there, but it was getting dark and this pale gent doesn’t plan to get caught in a dark ally in the middle of a foreign bizarre after sundown, no sir. I got my tile and zipped away on the back of a borrowed scooter, piloted by a Moroccan carpet seller with a who had a schedule to keep – which is a whole other tale in-itself!

On the day before I left town, I had had a couple of hours and I went back to the Medina and bargained for a few cushions and pillow covers for my wife. Same thing – very laid back. There was nowhere near the selection, but it was worth it not to be constantly harassed and pawed at by sellers trying to drag me into the shop for a “special price just for me…”

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Making Little Stuff Around the House

I have been remiss in posting for the last couple of weeks – my J-O-B has been sort of nuts and I have been trying to stay on top of things and stay employed 🙂 I have been putting around in the shop here and there at night before and after dinner though.  Recently I have completed:

  1. A salt cellar for my wife made from scrap red and white oak because I was tired of seeing the IKEA glass dish on the table.
  2. A jar lid or two for the kitchen.
  3. There have been a couple of honey dippers for turned gifts.
  4. Specifically for my wife, I made rolling pins for fettuccine and ravioli pasta (or pie crust if my sweet bride happened to want to bake me a lattice top apple pie…)  We had a friend who is a food blogger come over that LOVED them and I think that I am going to do one or two for her as well.
  5. I added some wood-bling to a plunger handle – Why have mass-produced stuff sitting around like everyone else when 8 minutes of lathe time and a little oil/wax turns the mundane into the custom.
  6. A glass bottle cutter so I can take the pile of bottles we generate and make candle covers, tumblers, and glass funnels for my wife and for Christmas gifts.  It was a non-specific request from her that has won me brownie-points.
  7. A book shelf made from a small 1931 cast-iron lathe and a hunk of reclaimed barn/house beam from here in France.  I cleaned both the beam and lathe up a little, added a little stain to the wood, light sanding, and a coat of poly.  I mortised in a couple of reclaimed oak runners to serve as feet and the keep the ends of the beam from splitting.  The lathe was then bolted down and I added one of my bowls to give the books a proper purchase.  The tool rest is turned and mounted on the other side to keep the books upright.  I think it looks awesome and everyone who have come over in the last month has either asked where I got it of how I thought of it.  Make my ego swell a bit….

 

IMG_3146 IMG_3144 Jar lid 8-14 Kitched 2014 IMG_3465 IMG_3897 IMG_3900 IMG_3302 IMG_3301