Last Project in Seattle Shop for a While

Just before we left Seattle for Toulouse, Stamps-With-Foot and I went to San Francisco to secure our French Visas. While there, we spent an afternoon visiting friends and family. At one point, we found ourselves at my wife’s non-biological little sister’s house (Becca) and I noticed a couple of chunks of wood sitting out on her patio. My wood lust made me wonder over and take a look… HOLY CRAP! She had 4 huge chunks of Aromatic Cedar Burl – like $450+ in exotic wood sitting out in the rain. I immediately ran inside and told her to get it on eBay right then. She and her husband found the chunks sitting on the side of the road with the trash and just picked them up. I tried explaining to her how awesome and rare her find was, but Becca didn’t really have the will/time/interest to sell the pieces to some other lumber-jock and I was told to take some home if I wanted it.

I argued.
I tried to tell her how to sell it.
She was firm.
What was I to do??
I packed two hunks into a diaper box, taped it up, and checked it as luggage on the flight home.

The wood was a little wet still, but I couldn’t help myself – I HAD to cut into it to see what the figure looked like. I was a little heart sick on the first cut when my saw hit rotten heart wood. I managed to cut out a few (6) big wedges and a couple of blocks. I sanded one of the wedges smooth and applied a little walnut oil and OH MY!! I do not believe that I have ever fallen in love with a hunk of raw wood before that instant! I didn’t have the time to really do anything detailed, so I cleaned up the two sanded wedges and brought them in the house for bookends and left the other bits to dry and season in the garage until we move back and I can give them a some proper attention. I will make a little lidded bowel for Becca and maybe some bookends out of the other sections for her dad.

Tools I brought with me from the old country…

When planning our move to Toulouse, I came to the realization that I would not be able to take my entire shop with me. I didn’t relish the idea of replacing all my power tools and saws with 220vt/60Hz versions, only to have to sell them in a couple of years when we move back to Seattle. I decided that I would bring mostly my hand tools and and spend some quality time working small projects, cutting dovetails, tuning my planes, etc… There were three 24″X24″ boxes and one wooden chest full of edge moulding planes, Stanley Bench Planes, 4 rolls of chisels, mallets, Japanese saws, hand drills, dovetail tools, axes, draw knives, my half set (#2 – #18 even) of 1850ish Gleave hollows and rounds, squares, jigs, rasps, and assorted joinery paraphernalia.

My plan is to use the time here to do the detail work that I am usually in too much of a rush to even contemplate: carved scroll-work, mortised frames, insets, layered stain finishes, edging with the moulding planes, some light carving, maybe even cutting a few linen-fold panels. I have done a couple of little things already, but my first big task is to build a HEAVY work bench so that I will have a proper work space: I am going with a split top Neo-Roubo without a leg vise. I will be installing a cast iron Front Vise and a Screw Vise on the tail of the bench instead. No cabinets underneath so that I can store a shooting board and a Moxon vise. It WILL BE coming home to Seattle with us.

In the interest of full disclosure: I am not a neo-Luddite – I did buy an orbital sander right after we got here and I shipped my Ryobi 18vt tool set (circle saw, 2 drills, reciprocating saw, flashlight, & jig saw). The same sets are sold here and I got a 220vt charger that works with my existing batteries and picked up a couple of fresh new lithium-ion batteries in the process. Aside from the battery tools, I ordered a large wood lathe so that I can make furniture legs, tool handles, bowls, jar lids, platters, etc. I brought all my lathe chisels and chucks with me and I got a model that uses a DC motor that I can change over to one that runs on US current when we move back. It is much larger than my lathe in Seattle and will be a valuable addition to the shop there when we return.

Weekend

We had a pretty good weekend:

The house is coming together and I got a couple of small projects done. I hung a hand-tool only built pull-up bar outside to facilitate working out at home. With help from Stamps-With-Foot, I hung what used to be an old rickety wooden ladder in the living room. I sanded, stained, and varnished it into what is now a sweet bookshelf. We also picked up a couple of chairs, a wooden chest, and a large stone BBQ grill from a couple that are moving from France to Spain soon. The grill is moulded concrete and stone, came in 6 pieces, and weights close to 350 pounds. It super sucked getting it moved into place!

Part of Saturday was spent trying to update and setup my new work computer. There was some sort of sync error and all my previous back-ups are gone from the work server so I am starting with nothing. It is somewhat depressing and a metric shit-ton of work! At one point I had to take a break and we took Brodie for a long, muddy walk on a nearby trail. He was all in until it started raining and sleeting sideways on our way backup the house. He WANTS to be a giant farm dog right up until the reality of it smacks him in the face. Then, he wants to go home and snuggle under a blanket…

Saturday night was spent out in Toulouse. We had a Vietnamese dinner with 10+ people from an English speaking group. It was really nice to get out of the house and not think about my computer woes.

We went for a drive in the country Sunday, stopped by a craft market so that Stamps-With-Foot could peruse fabric for quilt pieces. After the crafty thing, we ate very long lunch in a tiny village restaurant 40 minutes north of Toulouse. We were seated at a table with a very sweet French couple who were very happy to talk to us, let my sweet/adorable wife try her new French vocabulary, and the food was Excellent! Brodie went and was perfectly mannered – he sat under the table the whole time while his mommy slipped him slivers duck breast.

Sunday night was filled with more work on my computer and some dirty words and wishes of bodily injury for the person that jacked my other computer.

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“New” Midcentury Modern bookcase in the bedroom – left undone

We are a house of books. Every room of our home – including the kitchen and bathroom – has books living there; on the shelf, tucked into a nook, behind a cabinet door… It feels like there will be a raid from Ray Bradbury’s Firemen at any time. Years ago we shared a home where a huge pile sat at the end of the bed, there were mounds in the living room, and stacks on the kitchen table. It drove my wife insane. Taking a lesson from that, I have tried very hard in the ensuing years to not do that again by building of buying bookcases and shelves aplenty – happy wife, happy life.

To that end, we have a bookshelf that has now lived three distinct lives: it started its existence as a staircase bookcase in our first rental house in Washington State. It was the very first thing I built when we moved back to the US and my wife was amazed at my woodworking ability – she had never seen me really do anything beyond fix a chair or hang a picture. She was super impressed with the recessed dados and the router work. I removed it from our rental and cut it down in size when we bought our house in Seattle, putting it in my wife’s basement sewing room for pattern and costume book storage. I just couldn’t stand to see the work put into it go to waste. It now lives on our bedroom wall, after being cut down once again. It has been painted to match our bedroom furniture and I sheathed the outside in 3/4″ birch recycled from existing shelves with edge banding.  Both will eventually be stained and finished to match our headboard – giving it a mid-century modern look. Reusing original pieces and re-purposing the parts of existing furniture makes my heart happy. It offers about 14 feet of shelf space and keeps Stamps-With-Foot’s Harry Potter and Twilight out of the living-room – sure make fun…. He who is without literary sin cast the first stone…

It was one of the MANY projects that I just did not get finished before our move to France.  The bookshelf is completely usable and when Last I saw it, my mother had filled it with James A. Mitchener, Deddie McComber, and biographies galore.  It will keep until we get back to Seattle in a few years.

Dreams of My Own Little Shop of Curiosities..

I have a dream: I want to open a small to medium sized antique shop and have a place for my wife to work where she can take the babies and puppies. A place where I could indulge in my love of furniture/design/history and still keep my day job and health insurance. This is not a pipe dream, I have a written draft business plan, have worked out a logo and ethos (solid wood only) and have a special savings account for the start-up costs. In addition to classic and choice mid-century pieces, I would sprinkle in a few of my own newly constructed items and the occasional consignment.

I found the perfect place a couple of years ago: an existing antique shop where the owners were thinking of retiring and had good open space with FANTASTIC ambiance. I found out recently that the shop had closed forever and that the space was being converted to some other purpose. I snuck over and took pictures of the interior before it was sold or leased and some idiot rips it apart, installs IKEA cabinets, and opens an ironic hipster shop…

It hurts my heart a little to see someone else get the spot that I have long coveted, but I will find or make just as good of a space when the time comes.

Campaign Furniture Love and Build

I am a sucker for campaign furniture – the real stuff not the 1970’s MDF, lime green crap with cheapo plated straps and corners applied. Nope, I am talking about furniture that could have been broken down and loaded in a wagon, put on a mule, or strapped to a camel and toted around the world to reside in an officer’s tent in the high mountains of the Hindu Kush, the plains of the Ganges, or on the savannas of the Rift Valley. There is a single modern volume – now out of print – that I have checked out of the local library (through inter-library loan) 4 times and have scanned it in it’s entirety. I also have a 19th century catalog that is printed on pulp paper and completely falling apart that I peruse a good bit. I have even planned a couple of days off while traveling around seeing particular pieces and collections: there is a small shop in the Charleston, SC antique district that I spent hours in and while in London last year I found a shop that I wanted to move into. To tempt me even more, I have read rumors that Chris Schwartz, author of The Anarchist’s Tool Chest, is working on a new book and I am vibrating with anticipation.

There is a bit of both romance and leisurely comfort when one spends time afield surrounded by real furniture. I have a couple of original pieces, but they were dear enough that they cannot leave the house and won’t be spending any time glamping with us in the summer or in a high-country elk camp. Instead, I have been working on some modern versions that can be thrown in the back of a truck, hauled at high speed down goat trails, and opened up like Optimus Prime to reveal stout, useful, pleasing furniture. I have a source for solid wood shipping crates of different sizes that I have cut, stained, altered, and added to for this purpose. The limiting factor in all of this, is that every single piece has to break down, or fold up so that everything together fits in the bed of a small truck: 4’X6′

Right now, I have the cast iron cookware box, a candle box, 2 small tables, and a field desk done. I am 90% done with the wet bar (you NEED booze while glamping…) and an oil lamp/lantern box. The camp kitchen is in work, but will not be near complete or usable by the time we move. I have also designed a linen trunk, small chest of drawers, and a full-sized bed, but these haven’t even been started. The Campaign Furniture build is an on-going task and I hope to finish it all while we are in France. We are actually contemplating using it to furnish our guest room there.

Getting ready for our move to France – first round

We/I have some serious work to do before we move to France for two years and we have a list of stuff that needs to happen. Here is the initial “to-do” post:

The Lawn:
The Nana is going to be moving into our house and will be puttering around the yard, planting flowers and the like, but there is no way that she will be pruning trees, cutting the lawn, weed eating, edging, or pulling pine needles out of the gutters. There is a little time, so we have contracted a crew to start taking are of the lawn now so that any kinks will be worked out.

In the spirit of full disclosure, the timing of this yard work transition was set into full motion only when my lawnmower blew up. Really, really – kaboom! As in there was a silver dollar-sized hole in the side of the piston housing and oil spewed everywhere. Right up until that moment the lawn caed transition was just a good idea. After it died, I threw it in the back of the truck, so it wouldn’t leak anymore oil on my grass and called the lawn service. There were a couple of things after their 1st visit, that I would like done differently, but on the whole, so far so good.

Projects:
The Kitchen HAS TO BE COMPLETED. I have stopped working on my Basement of Doom, the Campaign Camping Furniture, wood turning and a couple of refinish projects until the kitchen is complete. I will work down from there and not take on ANY new projects. I have two chests of drawers and a Duncan Phyfe Table that I want to complete and sell so that I am not storing them.

Shop:
I hate my table saw. I am going to out the beast on Craig’s List along with my contractor’s saw (Just collects spiders and sawdust), 12″ band-saw, small joiner, small drill press and the miter-box saw. None of them will work in France (50Hz vs. 60Hz power issues), so I can’t take’em with me. They are all old and have had a good life with me. It is time that I pass them on to new homes where they will see less use and live out their golden years making soapbox derby cars and bird feeders. I am planning to use any money made to invest in both some quality carving chisels and I will save part for the down payment on all new, cabinet shop-quality, power tools when we return to the US.

I can’t not build stuff, so I am taking the Anarchist’s Tool Chest route and am taking a rebuilt an old ammo/tool box (see evolution in pictures below) into a more useful tool travel case and will then show up in France with planes (22 of them), carving knives, mallets, hand saws, chisels, etc… The plan is to make smaller more detailed items, mostly by hand, while I am there (I will be sourcing a lathe and doing some bowl work though…).

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Roller Derby, St. Paddy, Dresser Building and an Anniversary Weekend

This weekend was busy with friends, a dinner out, St. Paddy’s Day activities, an outing to the Roller Derby (?!), and the 9th anniversary of the day that my sweet wife and I met was on Sunday. Even with all that, we still got bunches done around the house: Our under-bed dresser finished, bathroom table drawer installed (a little work on that left), wine crate storage boxes made, basement lighting installed, and the basement work bench is moving along.

The drawers for the under-bed dresser and the one for the bathroom all came from a wooden donor-dresser that my father-in-law drug home from a garage sale last summer. He paid $4 for it and it was in pretty bad shape, but it was solid wood and had potential. It was mistakenly left in the weather (plastic cover leaked) for a month before I salvaged the drawers, cut out off the top and used the sides for kitchen cabinet door panels. I re-squared the drawers, added dividers in the fall, and over the Christmas break sealed the insides (The Ruminator helped). After lots of filling and sanding and more sanding, I stained the fronts to match our bedroom furniture, then built ¾” plywood beams to hang the drawers from bed frame and used some scrap oak flooring as drawer guides/runners. The final product really looks good and is super functional. While some husbands bug their wives by filling the house with brought-home junk – I give my wife more and more and more storage and organization space.

On Sunday, I put the final coat of finish on the basement workbench top, let it dry, and then installed the three runs of aluminum t-track. Stamps-With-Foot bucked up and helped me wrestle its 200 pound beech and maple mass onto the steel base. I secured it with screws and covered the top with carpet squares while I finish the upper shelf/cabinet. I installed a outlet power strip under the main body of the topper and removed the old drawer dividers. I will soon add a plywood back with a mirror, a light under, a dedicated air supply line, install the desk drawers under the bench and mount 4 reclaimed letterpress drawers directly under the top as well. Happy with the progress so far.

A giant sealed dome over our place would solve most of this….

There are some days where I want to just drop everything I am holding, turn off the lights, lock the door, and go on an extended vacation involving a sugar-sand beach and copious amounts of fruit laden alcohol.  This Saturday was one of those days.

I decided to work on the kitchen cabinet doors, cut some plywood sheets down, and tackle a bench top while the sun was shining.  I opened the shop, brought out a plastic truck-bed toolbox to cut on (my 4 sawhorses are currently being used elsewhere), pulled 3 full-sized sheets of ¾” and ½” plywood out of the lumber rack and drug it all out into the backyard.  After marking the first sheet, adjusting my saw blade depth, lining up my rip fence, and checking for clearance – I started my first cut and immediately ripped a 6” long kerf-cut into the top of the tool box that the sheet was sitting on.  Dammit! I cut the rest of the plywood up without incident, but grumbled thinking about the mistake (I will fill and patch it with molten P-Tex plastic at some later point).  After stacking all the assorted pieces of ply back into my cluttered shop, I man-handled the 170+ pound beech and maple in-work bench top from the basement and placed it on the now-damaged toolbox – trying very hard not to either herniate a disk in my bask or tear what is left of my shoulder.

My Shop/Garage is pilled deep and high with lumber, hardware, undone winter projects, wood shavings, tools, sawdust,  flotsam & jetsam, etc….  I spent an hour trying to set up my router and in all the clutter and mess I couldn’t find a ¼” collet for one router and the other does not have an integrated fence, so using my big monkey brain, I improvised a fence.  All I really wanted to do with the top was to route channels for t-track and thoroughly sand it down before taking the beast back into the bowels of the basement to apply stain and a tung oil finish.  All was going as planned and my first cut was perfect.  The second cut went just the same, but at the very end of the third cut my improvised fence failed and the router wobbled – gouging the top that I had spent a month building.  Jesus H. Christ I was pissed! – Mostly at myself, but there was some vitriol left over for the machine in my hands.  I said dirty, hateful, vile things while resetting the fence and making an adjusted cut.  I moved on to make my last cut in the very front lip of the bench and while the fence held, I stood up mid-way through the pass and the router wobbled, making the bit chew into a section of wood where I did not want it to go.  I gritted through the rest of the pass and finished the cut, but the second I was clear of the wood, I wanted to throw the still running router on the ground and beat the electric life out of it with the pruning shears that were leaning against the garage wall.  I had to walk away, hand over my mouth, and just breathed deeply with my back to the offending router, my own incompetence, and the damage they had both wrought.  My moment of reflection was short lived because just as I turned, I felt the first drop of rain fall from what was minutes ago a blue sky that had ominously darkened while I was focused on my router-rage (I swear it happened just like that – strait out of a hip urban dramedy…).  SHIT!!  I ran for something to cover the bench top.  The only thing I could find was a pink tent fly and a sheet of cardboard.  I covered everything and retreated into the shop, right eye twitching with disbelief/confusion/anger.  I spent the next hour drinking coffee laced with sawdust and moving piles of crap around in my shop.

When my sweet wife got home she MAY have found me in the shop muttering to myself, pacing, covered in saw dust, contemplating the logistics of building a giant sealed dome over our entire lot.  She talked me off the ledge, helped me put the top back into the basement, patted me a little, told me I was pretty and smart and a good boy, put me in some fresh, sawdust free clothes, and took me out to see a movie.

I got up the next morning and after a yummy breakfast of flaky croissants, bacon, eggs and two cups of coffee, I went downstairs and chiseled out the offending screw-ups, then cut and glued maple patches in.   After calming down some and after a good night’s sleep, I felt better about the whole thing, but me and that router are still not on speaking terms.

Rebuilding Daddy’s Bookcase

In 1969 or 1970, my father helped my grandfather build a rental house that my grandparents saw income from for the next 24 years. He came home at the end of the project with a truck bed full of spare/cut lumber and building supplies. Lumber was not wasted in our house. We didn’t go and buy a new 2X4 for a project… We rummaged through the cut-off bin or wood storage shelves for a piece that was the right size or that could be cut, planed, or trimmed to work – Wood was not wasted or thrown away in the Talley house! It is a lesson that I have taken to heart and most of the things I build for my own home are made, at least partially, out of used or recycled materials.

Anyway, Daddy took some of the lumber and built a set of bookshelves that in the next nine years held everything from encyclopedias to technical manuals. Four 12-inch shelves sat on a box base that my father stained and varnished with whatever color he had left over from the rental kitchen cabinet build. It sat in our living room and in the shop. In 1980 we moved back to Houston and somehow my aunt and uncle ended up with the shelves. They put them in their living room, knocked the bottom shelf back, drilled a hole for a cable and sat their 19″ TV on the base. It remained in their home until 2010, when my uncle passed away. My mother asked to have the shelf unit back and brought it to me when she moved to Seattle. It is the only object that I own that my father built with his own hands and I feel so very lucky and proud to have it.

I decided immediately give it an update to make it an everyday part of our home: add a little something here and there to update it and make it that much more useful. Plans are one thing and actually doing the work is quite another – it sat relegated in my overcrowded shop for almost a year before I finally got a chance to work on it. I put the knocked out shelf back, glued all the joints, added reinforcement and screws to hold it all together, and built a base with turned wooden bun feet for it to stand on. The original base box was 12″ X 30″ and I wanted to both maximize the space and add my own signature to the piece. I carefully cut an 8″ X 24″ opening in the front and added rails for a drawer. It was amazing working on the piece. I found my father’s 42 year old pencil marks, a divot from a hammer, saw marks, and I found part of a fingerprint from when it was stained – just on the inside of the bottom. Finding and touching these this tangible proof of my late father brought me more joy than I have words to describe.

I also added a face frame, edge trip, and crown mounding. The piece was sanded down with 120 grit, then all the holes and gaps were filled, sanded with 120 again and then with 220 grip. I then primed with two coats and finished it with 3 coats of white Benjamin Moore ultra-tough cabinet paint.

I think it turned out really nice and I think my dad would be really proud of the work that I did to it. I am taking the original brass corner trim and a piece of original shelving and turning it into a picture frame to hold my favorite picture of my father. I think that he would approve of that as well…

I will end up muttering to myself.

I have come to both love and accept my wife’s little quirks. I don’t understand them all and from time to time I have to just shake my head and mutter after finding something odd in the recycling or noticing that kitchen silverware was used to dig in the flower beds for example. I have also discovered that it is best to work within the confines of these quirks instead of confronting them/her with what most people would call reason. That confrontation would lead to a two hour discussion that would, in turn, lead nowhere. I would have to apologize for even bringing it up and then I would have to buy her something shiny for my transgression. In the end, I would be right back where I started – muttering to myself and slowly shaking my head with my lips pursed in an expression of both frustration and amazement.

Stamps-With-Foot is very visual and she has to SEE something for it to be real for her. Visualization of a concept like arranging pictures on the wall, where flowers COULD go in the yard, or where to move a chair in the living room is an exercise in frustration. This normally means that after a week+ of debating where a piece of furniture should go, I will move it 4-9 times before she decides that the original decision was the correct one. This comes up for me because we have been talking about to swapping offices at home. Her sewing/estrogen room will go upstairs to the sunny well-lit wood-floored bedroom at the front of our house and I will move my faux-Edwardian office/man-cave into the basement so that it will be co-located to my tiny hobby machine shop, work bench, and our den: A win/win for us both of us as long as I don’t have to move crap up and down and around for two days.

In the spirit of working with her previously addressed/documented traits, I formulated a plan to have it all work in my favor. I measured and drew a scale model of the room upstairs, showing locations of the doors, windows, and air vents. Then, I made scale cutouts of all the furniture that she could possibly have in the room. I left her with the drawing and cutout so that she could torment and second guess herself in peace while I went into the basement and worked on my new machine shop bench. 24 hours later and after looking at every possible combination at least 6 times, she had determined a location for each and every twig for her sewing nest and taped her choices for furniture location down on the drawing. I have elicited a promise that her decision is a final one and that if there is a change in any of the locations it will be made before the very first piece is picked up and humped upstairs.

Now all that is left for me to do is to bribe/con some friends and neighbors into helping move all the crap, putting it in its designated place and then to disappear in to my basement to plot my plan for world domination…. Mwahahahaha….

The Never Ending Hutch

Right after we bought our place, I saw an add on Craig’s List for a huge hutch.  It piqued my interest and I went by to take a look at it.  A builder had pulled it out of a church school in Queen Anne, but it had been in the rectory library before that.  It was in really bad shape: paint splattered here and there, broken and missing trim, missing glass, dents, dings, scratches, etc…  Even with all that, I saw potential.  After some surprise haggling, I loaded it on my truck and brought it home.  This was right after I had shoulder surgery for the fourth time, so I would not be man-handling two 8 foot by 4 foot sections of furniture…  I picked up some laborers in the Home Depot parking lot by the house and had them load it into my basement where it sat taking up space for three months before I felt strong enough to tackle the job.  Below is the truncated build process in 67 easy steps:
  1. Looked at hutch for too long and decided to get it done.
  2. Started with bottom section – doors removed.
  3. Stripped off all old paint and varnish from outside with “environmentally friendly” orange stripper.
  4. Scraped and scraped stripper off.
  5. Cussed “environmentally friendly.”
  6. Put more stripper on.
  7. Scrubbed off again.
  8. Wife helped for 40 minutes, hated it and didn’t touch either section again.
  9. Shoved a 1″ splinter under one of my fingernails.
  10. Said the “F” word 5+ times, bled on base & floor and thought about cutting it all up for firewood.
  11. Washed whole thing with paint thinner to stop the stripper residue from working any more.
  12. Let dry and sanded whole case with 120 grit.
  13. Sanded with 220 grit.
  14. Sanded again with 220 grit.
  15. Stained with a crazy pricey, but color-matched mahogany tinted oil-based stain.
  16. Used wife’s special dish gloves.
  17. The old, old fir had issue with the stain and was a little splotchy in some really key spots.
  18. Was grumpy for two days.
  19. Second coat of stain used to blend some areas.
  20. Put on first coat of wipe-on poly acrylic semi-gloss finish.
  21. Wife found stain covered dish gloves and I got in trouble.
  22. Went to store and bought wife new gloves.
  23. 24 hours later, scuffed finish with white 3M pad and applied finish coat 7 more times.
  24. Spent HOURS on the final coat.
  25. Repeated all above steps with the four raised panel doors.
  26. Installed 100+ year old glass pull-knobs on doors.
  27. Whole process took two months.
  28. Moved base into finished side of basement for use as a media cabinet and LCD TV base.
  29. Went downtown to Chinese-owned granite shop on Seattle’s 1st Ave and haggled over granite for top.
  30. I am a poor negotiator in Chinese.
  31. Left and came back with Mandarin speaking co-worker.
  32. Got GREAT deal on custom top.  1/12th of the price that I was quoted at Home Depot – really!
  33. Built A-frame jig for back of truck to haul granite.
  34. Picked up top and hauled home.
  35. Bribed 4 neighbors to help move it into place.
  36. Neighbors won’t answer my call anymore…
  37. Four months from start to finish.
  38. Two weeks later I started the top section.
  39. Decided to make top section into a living room “built-in.”
  40. Built, painted and installed new 8″ base for the top section in our living room to match existing trim.
  41. Removed the doors, hardware, and hinges.
  42. Repeated steps above with the exception of splinter under nail and use of wife’s gloves: I learned my lesson the first time.
  43. Cut hole in back for outlet already on wall.
  44. Had other, unsuspecting neighbors help me move the top section up.
  45. New neighbors called me names after it was all done.
  46. Hole for outlet 1″ off to the left.
  47. Said hateful words.
  48. Grumpy again.
  49. Calmed down and used Dremel tool and coping saw to remove section from one side and glued it to other side.
  50. Trimmed out outlet hole.
  51. Stained and finished outlet trim.
  52. Had wedding and took 30 day break in the rebuild/refinish process.
  53. Started looking for matching trim and crown molding at reclaimed lumber yards.
  54. No Luck.
  55. Had crown custom milled at high cost by a shop in SODO that had 90 year old machines running on their floor (shop closed about a month after I was there last 🙁
  56. Started the process of refinishing the doors.
  57. Installed crown molding.
  58. Shot nail through molding and into palm on final piece of crown.
  59. Bled on top of hutch – no dirty words.
  60. Installed refinished doors.
  61. Built two interior shelves out of 80 year old fir floor boards.  Stained and finished – look original!
  62. Smacked the back of my head when installing shelves and almost knocked myself out.
  63. Sourced and purchased piece of wavy restoration glass to match original broken pane.
  64. Stained and finished the crown.
  65. Put final coat of trim paint on the new base.
  66. Installed the one missing glass pane.
  67. 5 months after base installed the top is done and looks like it has been in our place since 1928.
Never again.

Cafe Table Refinish/Resale

I sort of inherited/acquired a beat up wood and iron cafe table set this summer.  While working on some other projects that I took some time and refinished both the table and chairs: sanding, adding some stain, and finishing it all with three coats of sprayed outdoor spar varnish.  I dropped the set off a a local consignment shop and it sold after a couple of weeks.  I was able to make about $95 after paying for the supplies that I used and the shop’s fee.  I put the money toward a a utility bill that wasn’t ours, but that we ended up responsible for.

In my head, a nice trendy couple will have coffee and croissants every Saturday morning on the porch or patio of their starter home, sitting at that little table for years to come….

Lawn Furniture done!

As I mentioned in a previous post, there had been parts for Adirondack lawn chairs all over the house and shop for 9+ months waiting on me to gather the will to glue them up and drive some weatherproof screws home.  The Ruminator and I put together when he was here this summer – he supervised while waxing poetic about dressing up like a viking – and I spent a combined 12 hours priming and painting them candy apple red.

Since I don’t want to repaint them every spring I used an oil-based exterior paint.   Holy crap, it was hard to find!   It seems that everyone has switched to latex based paint for homeowner use (ease of use, easy cleanup, better for the environment, etc…) and I had to resort to having gloss deck and concrete paint custom mixed.  It went on like glass though and should be impervious to our rainy long winter weather for three or four years.  My sweet wife super loves them and could barely wait until they were dry before giving them a proper, reading a book in the sun, test.

Below is a gallery of the whole build process:

Sawdust and paint fumes

It has been roughly eight months since my shop was robbed.  It is just now that I have found the will and desire to start building furniture again.  I have let projects and repairs pile up and let my garage shop digress into a sawdust filled junk-room.  There have been parts for Adirondack lawn chairs in my basement and shop since December.  I finally got around to gluing them up and screwing the pieces together when my son was here this summer.   That little project led me to start cleaning the shop and find all the stuff that has been waiting on me.  I dabbled with a couple of boxes, then started making pieces and organizing tools and supplies to tackle the larger stuff.  Below is a list of current projects that are in work:

  1. Painting the Adirondack chairs
  2. Re-build of my father’s 1971 bookshelves
  3. Kitchen cabinet doors
  4. Misc. Lathe tasks
  5. Kitchen cabinet pullouts
  6. Camp Kitchen box build and paint
  7. Campaign furniture for luxury car camping
  8. Hall mirror
  9. Copy of a 12th Century Abby oak door
  10. Fireplace surround and mantle
  11. New Kitchen cabinet pulls and knobs
  12. Garden tool shed
  13. Christmas gifts
  14. Garden table

The above are started and in-work.  I have plans to also build the below items soon:

  1. Small basement work bench (reloading and winter projects)
  2. Rebuild bookcase in master bedroom
  3. Murphy bed for my home office
  4. Box ceiling for master bedroom
  5. Home office bookshelves
  6. Chicken coop
  7. Ornamental planter box
  8. Cookbook shelf in kitchen
  9. Rebuild my standing desk
  10. Basement stairs rebuild

Sweet, Sweet Desk Lovin’

This is starting to get out of hand. We have six desks in our home and I need more. It may have now turned from fetish into a sickness. We are using them for all sorts of stuff: a work table, a liquor cabinet, a sewing/project center, paper repository, and for their intended purpose of writing and surfing the interwebs. Whenever I travel I have a wandering eye for bicycles and desk-like furniture – imagine Ron Jeremy leering at the contestants in a beauty pageant and you will have a good idea of what happens to me when I see a brazed bike frame or a Georgian secretary… I have seen a couple of pieces lately that I NEEDED! I needed them WAY down deep inside – like the Pope needs Jesus.

The one and only thing that keeps me from being more of a desk hoarder is my epic lack of proper funding. It makes me sad to leave them in the store all alone, where no one caresses their tops, opens the drawers slowly, tells them that they are pretty, and where they will end up with someone who will not treat them as nice as I would have.

Below is a selection from of desk-p0rn from the Sherlock Holmes Museum, the Charleston Antique district, Harrods in London, Restoration Hardware, misc. furniture shops, and my favorite Seattle antique store.