A Fine French Work Bench

My GROP (garage and shop combo) in Seattle was too small for a proper joiner’s bench. I made due with a slim, high, wall-mounted work counter, a bolted on machinist-vise, Quick Clamps, and the top of my table saw. It worked – mostly – but was a pain in the ass a good bit of the time: I never once planed a board on a stable, solid surface. My GROP here in France is roughly the same size as the one in Seattle, but is absent the huge cast iron machines and saws. I have some room to move and finally have the space for a big, heavy, proper work bench. This shit is about to get real…

As I live in France, I am building a 2m long, 85cm wide split top Roubo-style bohemyth, that will have a 12cm, 4-part slab top (6.5′ X 33.46″ X 4.72″) and it will be 36″ high as that is MY optimal bench height. Wooden leg vise, dog holes, a cast iron tail vise – all the bells and whistles! I am planning for it to take a mule to move this thing as I will do some serious planing on this baby. It is an amalgamation of benches by M. Roubo, Roy Underhill, Chris Schwartz, and Bill Schenher. I am calling it the “Cornebarrieu Bench” after the small village in southern France where we live, where the lumber has been sourced, and where the bench will be made and first used.

I picked up some of the lumber at a yard near the house (still need the top – thinking of Beech!), strapped it to the top of my tiny car and carried it home, giggling manically. The wood is now in the GROP drying out a little and waiting for me to attack the timber and fashion it into one fine, sweet hunk of usefulness. It makes my black heart more than a little happy to think about the look on movers’ faces when they see this thing when they come to pack us out for our eventual move back to Seattle. Mwahahaha…

Weekend Update – 4/14/14

Really good weekend with just a couple of bumps…

Out late Friday night in Toulouse
Slept in Saturday morning
Stamps-With-Foot made yummy breakfast – great croissants!
Surfed the Interwebs and lost an hour or two to Pinterest
Worked on a dining table bench for about an hour
Used smoothing plane and made tissue paper-thin shavings 🙂
Drove to Toulouse for 1st outdoor beekeeping class – waking up the hives from the Winter
Warm sunshine, blue skies, perfect weather!
Hives were in good condition and got to split one hive that was doing really well – already completely filled the hive box with pollen and honey.
Stopped by Lumber store on way home to buy some dust masks.
I can’t be trusted in Lumber/Hardware stores…
Bought 60 Euros worth of lumber, glue and screws
Forgot dust masks…
Came home to cuddle wife
Wife accidentally kneed me in the baby-maker and ¼ of a second later, put weight on the same knee, smashing the boys…
Rolled around on the ground in pain for at least a full minute
Limped outside
Mowed lawn and turned the compost
Limped a little while doing so – boys still hurt.
Helped wife make steak fajitas
Was on guard for any errant knees…
Drank a glass of wine and snuggled while watching 6 episodes of the last season of HIMYM
More Pinterest and sleep
Slept till 10:00 and leisurely breakfast
Went into Village to market and found a very nice oak printer tray for 10 Euro.
Immediately bought it without haggling over the price
Spent an hour in shop patching a small section of bench where plane slipped while joining two boards.
Found where a cat had marked some lumber when garage door was open night before.
Said hateful things about cats.
Had lunch with a friend that is healing from a cracked collarbone
Came home and finished putting together the teak patio
Bought wrong oil for the patio furniture – Grrr…
Fixed one of the broken arms (from move) on the Adirondack chairs
Had coffee in the shade
Hung hammock and tested it out.
Place feels like home now!
Sweet wife made dinner and we ate for first time on our new patio table – first of many meals
Snuggled in hammock with wife and listened to birds, neighbors, bees, etc…

Very happy

From tree to bowl with a LOT of sweat in between

I have a colleague that was making over a large section of his property out in the French country-side and he needed a dying cherry tree taken down. It was a big old tree with what looked like lots of good hard wood in the trunk base, so I gave him a hand. I thought I could tun the wood into some nice bowels, mallet heads, honey dippers, etc… and he agreed to let me have some of the wood that was destined for his fire place. Holy Crap it was work – not at all helped by his tiny electric chainsaw. It made me long for my 30″ bar, 2-stroke beast back in my Seattle garage shop.

After cutting 2 good rounds and trimming up the root ball, I split the rounds in two, then put 200 pounds of wood in the back of my tiny Suzuki Swift and hauled it home. Into the garage it went and the wife and I were off to the Saturday Market. I came back to one of the rounds on the next night and decided to prep it for turning. With my Japanese hatchet and hand saw, I worked it into an octagon-ish shape. There was a lot of rot in the outer rings and the sections did not make as large of bowls as I had hopped, but the root ball will make an AMAZING centerpiece on the table for holding bread or fruit at parties. I am getting ahead of my self a little…

Anyway, the first section was a beast! It took me 3 hours to go from the half-round to the round bowl-blank. I almost threw the hunk down and took it over to my neighbors wood pile while just roughing it into shape with the axe. The wood was SO FREAKING HARD! It got worse when I started spinning the thing! My roughing gouge was super sharp when I started and I had to sharpen it twice again during the initial turn. There was a break in the turning where I built a jig for my turning chisels so that the sharpening angle was perfect every time, but that is a different tale…

I have never gone from tree to bowl before and I wanted to see if I could do it well. Usually, I either glue up hardwood scraps or buy a rough elm or maple blank from my hardwood dealer in Seattle (With the coin I drop at his place, he is most assuredly a DEALER! His crack just has figured grain and tight growth rings…) Anyway, I might should have picked a tree with softer wood for my first time, but how many turners back in the US can say that they cut down a old cherry tree in France and made cool stuff with it?!

I finished up the bowl four nights after I started turning the rough shape. I had to work around some rot and cracks, but the final shape turned out really nice. When someone handles the bowl and flips it over, they will find my makers mark and I turned a little detail in the bottom of the bowl because I think that curiosity should be rewarded. The bowl is finished off with my own mix of beeswax and walnut oil. After two coats, it colored up beautifully. There are a couple of spots where it may split along the rim, but that is just the nature of the wood and that specific piece – it will add character to the bowl. This one was done for the guy who gave me the wood and I will turn a couple later for our house.

I was really proud of how it all turned out and the final product made all the sweat and cussing worth it.

Bench for the front entry – Project #4 in France

We are a “no shoes in the house” family. It is dry and dusty where we live in the summer and the trails near by that I run and that Stamps-With-Foot and Brodie walk on are shared with horses. We don’t want to track dirt and poo into the house. There is a great spot right by the front door to take your shoes off, but no place to sit down to do it. I decided a rustic little 5-board bench was in order. I spent five hours from the initial sketch design to putting on the final coat of polyurethane over a week’s time. No nails or screws were used, just through-mortises, wedges and dowels. We now have a small piece of furniture outside the front door that is functional and matches the house and the style of our other furniture – you never know it might someday find its way inside.

Found Trunk

Last spring (2013), I was at the West Seattle Fruit Market and asked if I could snag an oak pallet that was sticking out of their dumpster. “No worries. Sure. Take whatever.” When I pulled out the pallet, I found an old trunk/chest under it that had the top ripped off and was in sad shape. I almost left it where it was, but then decided it would be good for tool storage in the shop as the top was under the box and all the pieces were there. I drug it all home and after I cleaned some old lettuce and a rotten beet out, stuck the thing under a wing of the table saw where it promptly started collecting sawdust.

While working on my own version of the Anarchist’s Tool Chest a few months later, I decided to fix the found trunk up as well. It took maybe a total of 2 hours was strait forward:

Vacuum job
Removal of the old bent and broken hardware
old hinges from some other scavenged project installed
Top refitted and put on
a little glue was applied to some trim
1″X4″ slats to reinforce the bottom…
A few well-placed screws
From the pieces of left-over pallet wood found on the same day, I glued up some 5″ blocks and turned them down to make bun feet.
Installation of the new feet
a quick light all-over sanding
Two coats of Teak tinted tung oil.
….and done…

Stamps-With-Foot saw it up on saw horses in the yard and claimed it for the house. Apparently, it was too “rustic & French & crafty” to be vanquished to warrens of my dark little shop to be abused with tools, dirt, dust, grease and boyness. When I first started putting it back together, I found stained receipt from a outdoor store (no date) and a cub scout pin wedged in the bottom. I surmised that this was a young man’s camping/scouting trunk that he or his dad or both built it together. From the construction and the materials used, it looks like it was put made in the late ’40’s or early 1950’s. It now sits in our living room in the south of France and serves as a coffee table and blanket/hammock storage chest.

Hall Tree and Shoe Rack for My Bride

Soon after we moved into La Maison du Talley in Seattle, my lovely bride decided that “we” needed a place to hang coats by the front door. I looked a little at coat racks and hall trees in the shops close to the house, but I just couldn’t stomach paying $250-300 for a semi-crappy coat rack that was the wrong color or wood for our house. I had one of those “light bulb” moments and decided to build one for us. Normally, I would have cut the raised panels (I tried to convince Stamps-With-Foot to let me do linen-fold panels) and added a little fancy trip work, but as I was recovering from shoulder surgery (#4), I decided to go with the re-use route. Second Use is a used hardware and reclaimed building material store in Seattle that I frequent and I cruised over for a used fir 6-panel door. Right away, I found the perfect one that set me back a whole $30. While pushing the cart loaded with the door to the front, I found a couple of cast off cabinet doors, a few odd sections of trim, and a bundle of old tongue & groove fir flooring. A plan formed in my little head…

I cut two feet from the top of the door, then flipped it over. I built a bench and shoe rack from the cabinet doors (raised panels turned in to match the adjacent hutch and the flat panel cabinets in the rest of the house) and attached it to what became the bottom of the door/hall tree. I ringed the top with a flooring plank, tongue down, and then applied some 100 year old left over fir crown molding on the top. The whole thing was sanded down and stained a deep red mahogany and finished off with 3 coats of exterior grade polyurethane.

For the hooks, I sourced a set of coat and helmet hooks from an old Seattle firehouse and small round dog leash hooks from Rejuvenation Hardware. When all was said and done, this was the very first project finished for our home in Seattle, I spent a total of $94, and I wrote a little love note to Stamps-With-Foot on the top of it. My little wife was giddy when I brought it into the house and she raved to friends for weeks about handy and awesome her husband was – made me puff out my chest like a Banty rooster.

If I did this again, the only thing I would change would be to make the shoe shelves movable as they are about 1/4″ too narrow for my running shoes, but perfect for her shoes, which I guess is the most important feature.

Weekend

We had a pretty good weekend:

The house is coming together and I got a couple of small projects done. I hung a hand-tool only built pull-up bar outside to facilitate working out at home. With help from Stamps-With-Foot, I hung what used to be an old rickety wooden ladder in the living room. I sanded, stained, and varnished it into what is now a sweet bookshelf. We also picked up a couple of chairs, a wooden chest, and a large stone BBQ grill from a couple that are moving from France to Spain soon. The grill is moulded concrete and stone, came in 6 pieces, and weights close to 350 pounds. It super sucked getting it moved into place!

Part of Saturday was spent trying to update and setup my new work computer. There was some sort of sync error and all my previous back-ups are gone from the work server so I am starting with nothing. It is somewhat depressing and a metric shit-ton of work! At one point I had to take a break and we took Brodie for a long, muddy walk on a nearby trail. He was all in until it started raining and sleeting sideways on our way backup the house. He WANTS to be a giant farm dog right up until the reality of it smacks him in the face. Then, he wants to go home and snuggle under a blanket…

Saturday night was spent out in Toulouse. We had a Vietnamese dinner with 10+ people from an English speaking group. It was really nice to get out of the house and not think about my computer woes.

We went for a drive in the country Sunday, stopped by a craft market so that Stamps-With-Foot could peruse fabric for quilt pieces. After the crafty thing, we ate very long lunch in a tiny village restaurant 40 minutes north of Toulouse. We were seated at a table with a very sweet French couple who were very happy to talk to us, let my sweet/adorable wife try her new French vocabulary, and the food was Excellent! Brodie went and was perfectly mannered – he sat under the table the whole time while his mommy slipped him slivers duck breast.

Sunday night was filled with more work on my computer and some dirty words and wishes of bodily injury for the person that jacked my other computer.

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Leaving for France and our MONSTER To-Do list.

Moving from one country to another, the actual process, is a huge pain in the ass.  So much to do and so many details…  The complexity of our move was increased because we will continue to own our place in Seattle and we had The Nana move into it.  Separating the stuff that would go and stay, fixing small issues like that leaking faucet, winterizing the garden, trimming trees, installing railings and additional locks, and organizing yard and house maintenance contacts was enough to make my head explode.

There were 4 specific and different to-do lists that were drawn up in June and added to as time went on.  I would like to tell you that it all got done, but the state of my backyard, the unsold table saws, the uninstalled basement railing and the incomplete bookshelf in our bedroom say different.

Things that were accomplished:

  1. Trimmed our vine maple (see pictures below of Stamps-With-Foot with the chainsaw)
  2. Winterized the pipes and garden
  3. Installed the front stair railing
  4. Installed a speak-easy in the front door, so Nana would not have to open the door to a stranger
  5. Leaves were raked
  6. The raspberry cage was retied
  7. Junk was removed from the backyard
  8. Bills were transferred
  9. The heating-oil tank was filled
  10. Rebuilt bathroom faucet and valve
  11. Cancelled our car insurance
  12. Trimmed the bushes
  13. New tires were purchased for the car we left for Nana to use
  14. Squeaky doors were oiled
  15. Wired a motion detector light in the back yard
  16. Installed an additional basement door lock and metal security screen
  17. My shop was cleaned and organized
  18. Had extra keys made
  19. Upgrades made in the alarm system
  20. We sold one truck and donated another
  21. My father-in-law planted a fig tree and served as grunt labor during Thanksgiving
  22. I drained and prepped the hot tub for 2 years of alone time
  23. Basement became slightly more organized
  24. I hauled two entire loads of brush and projects-that-will-never-be to the dump (and found a very nice Fender guitar and new oak office chair there, but that is a story/post for another day)
  25. Household paint was retouched
  26. Replaced burned out bulbs
  27. Blackberries were trimmed
  28. Removed rust and repainted the front door railings
  29. Did some final cabinet work
  30. Moved two houses worth of furniture and a storeroom into our basement, first floor and garage
  31. Unpacked my mom
  32. Had Cable TV and a home phone installed (we only used cell phones)
  33. Repaired outside wall where cable installer poked extra holes
  34. I busted some plaster in the living room that will wait until I get back in the summer
  35. Hung the TV over the fireplace
  36. etc…etc…etc…

The images below are proof of some of the work and evidence of what did not get done as well.

From Trash to Basement Built-in

I was at one of the architectural salvage places in the SODO area of Seattle one fine summer day 3 years ago and as I was leaving with whatever small treasure I had found (picture Sméagol with his Precious…), I spied a bit of white cabinetry and what looked like a paneled cabinet door in their free/meant-for-the-dumpster pile so I went over and looked to see if I could salvage a bit of whatever it was.  The hope was for a door that I could re-purpose or some cool hardware left intact, but I struck gold!  Some idiot used a pry-bar and a Sawzall to rip a built-in painted hutch out of a house’s wall during a remodel.  It was taken to the salvage shop without a back, one side missing, no top, zero trim left, and with rough recent tool/pry marks all over it.  All the shelves were there and the door that I had seen was one of four heavily painted paneled oak doors.  I saw some promise and had an exact spot for it, so I piled the wreckage in the back of my truck, roped it down, and sped away before someone could tell me no.

It languished in the basement for part of a year before I tightened the joints, squared it all up, made a back from pine bead-board, built a matching side panel, reinforced the structure and installed it on one of our basement den walls.  What used to be the open counter-top space between the original built-in base and top, became storage for boots or snowboards or books (which is what is there now).

I wanted to include Stamp-With-Foot in the project, so I took her with me to pick out some trim.  She found a section of fancy scalloped-cut chair rail/case molding that she REALLY liked and I went home and used it in a custom buildup: adding a section of ripped down base molding and a length of popular wood that I ran over with two different router bits to make the top trim.

After getting the piece installed, I realized that I would have a 5″ gap of dead space between the inside top of the cabinet and the finished top, so I rabbited in two shelf lips and built matching hatch covers to provide storage for long or seldom used items in the top of the cabinet.  The hatches were finished with brass ring pulls from a local boat supply hardware shop.  After some light sanding, Stamps-With-Foot and I put two coats of white cabinet paint on it and I had The Ruminator help me install antiques glass pulls and keyed latches while he was visiting for Christmas.   The piece looks like it was built with the house, the top is already filled with mountaineering books, and is a fantastic addition to our basement and home.

Kitchen Cabinet Work Update

There was a flurry of activity to get our kitchen done before our move to France.  I got it 99% of the way – with serious help from Mr. Flood and my sweet wife.  It just needs a little paint on the overhead fridge pullouts, slight pull-out slide adjustment and the installation of the custom milled and matched cove molding.  That will all keep until we get back to Seattle though.  My mom will be able to cook in there just fine as-is.

I feel that the upper cookbook shelf ties the old and new sides together and adds that part of the overall kitchen that was missing.  The shelf also seems to lighten up the space a little as well.  The wine rack was put in specifically for my wife.  It started as a discussion in the breakfast nook one mid-morning, transitioned to a napkin sketch, and four hours later, the carcass was built, bottom brackets cut, and block top was in the clamps with the glue drying.  After the paint was on and top installed, my wife swooned.  It made me smile from ear to ear!

The paper towel holder was a bit of a conundrum.  With low upper cabinets, there was just no good spot either on the counter or under the cabinet.  I toyed around with a couple of ideas before I decided to mount the paper towels on the old ironing board (now spice cabinet) lower door.  I used some scrap popular and turned a section of oak down on the lathe for the rod.  It is inserted all the way through the shelf and both wedged and glued in place.  My grand kids will still be able to use that towel holder when they are my age.  yes, I over built something again…  On the brighter side, the paper town holder bracket, the small round shelf brackets, the cookbook shelf brackets, and the wine rack brackets all match, again marrying all the different kitchen elements together.

Almost as important to her as the wine rack was the trash and recycling can drawer.  After it was in and painted I caught her pulling it open and closing it over and over with a giggly smile.  The curves on the side match all the shelf brackets – I couldn’t help myself.

“New” Midcentury Modern bookcase in the bedroom – left undone

We are a house of books. Every room of our home – including the kitchen and bathroom – has books living there; on the shelf, tucked into a nook, behind a cabinet door… It feels like there will be a raid from Ray Bradbury’s Firemen at any time. Years ago we shared a home where a huge pile sat at the end of the bed, there were mounds in the living room, and stacks on the kitchen table. It drove my wife insane. Taking a lesson from that, I have tried very hard in the ensuing years to not do that again by building of buying bookcases and shelves aplenty – happy wife, happy life.

To that end, we have a bookshelf that has now lived three distinct lives: it started its existence as a staircase bookcase in our first rental house in Washington State. It was the very first thing I built when we moved back to the US and my wife was amazed at my woodworking ability – she had never seen me really do anything beyond fix a chair or hang a picture. She was super impressed with the recessed dados and the router work. I removed it from our rental and cut it down in size when we bought our house in Seattle, putting it in my wife’s basement sewing room for pattern and costume book storage. I just couldn’t stand to see the work put into it go to waste. It now lives on our bedroom wall, after being cut down once again. It has been painted to match our bedroom furniture and I sheathed the outside in 3/4″ birch recycled from existing shelves with edge banding.  Both will eventually be stained and finished to match our headboard – giving it a mid-century modern look. Reusing original pieces and re-purposing the parts of existing furniture makes my heart happy. It offers about 14 feet of shelf space and keeps Stamps-With-Foot’s Harry Potter and Twilight out of the living-room – sure make fun…. He who is without literary sin cast the first stone…

It was one of the MANY projects that I just did not get finished before our move to France.  The bookshelf is completely usable and when Last I saw it, my mother had filled it with James A. Mitchener, Deddie McComber, and biographies galore.  It will keep until we get back to Seattle in a few years.

A Few Turns of the Lathe

After our house was packed up and loaded on a container-ship bound for the Panama Canal and on to the Port of Marseilles, the only tool I had were my lathe chisels, so I made use of the time and spun out a few odds and ends: a few cord pull handles for the florescent lights in the basement. two jar lids for Stamps-With -Foot, a wooden pestle (2 actually) for kitchen herb grinding and a short honey dipper for her as well.

From the same section of wood as the pestles, I turned some small bun feet for Brodie’s new  food & water bowl stand.  I re-turned my ash carving mallet to change the handle profile and add some ring details.  As I was in the mallet mood, I made general use wood working mallet for my brother-in-law out of a Baseball Bat and reused the bat’s pommel and turned it into a foot massage nubbin for my wife.  I got points in the ledger for to wife-specific items.  Always a good thing.

Birthday Weekend

Took the day off from work – yay!!
4:17am: alarm goes off and my 40th birthday weekend begins.
I sing “Happy Birthday to Me!”
Sweet wife gives me a gift – mostly to shut me up
Breakfast out with wife and mother: yummy beignets, eggs, bacon, and sweet coffee
Mother has gift for me and hands it over right away
savage the gift wrapping like I am three years old
More Awesome presents from my wife
Facebook, phone and e-mail fill with birthday wishes
Take shower and get dressed in vest and tie
Off to Bellevue for a haircut and strait razor shave
Really enjoyed shave
Bought a bottle of lavender pre-shave oil
A new leather ISW holster somehow becomes mine – self-gifting is awesome
Stop for more coffee at C&P
Home to get ready for date with wife
Talked to some friends on the phone
Played in yard with puppy
Off to a dinner Theatre Circus show
Very Cool
Really happy
Home to snuggle
Asleep and dreaming by 12:30

Up early Saturday.
Chocolate croissants, eggs, and bacon for breakfast
Sweet wife sick
Fall arrived and the rain started
Ran some errands
Spent a little time in the shop working on some lathe projects
Napped a bit with wife and puppy
Went into basement to get a tool and water everywhere
Water heater blew its seam and was leaking
DAMMIT!!
Shut off water and cleared path from heater to basement drain
Assessed the damage and decided it had to be replaced
Went to Home Depot and dropped $400 on a new water heater
Grumble… Grumble… Grumble…
Went to sleep pissed off.
Slept late in the hope that the water-heater magically replaced itself
No luck
Put on work clothes and trudged downstairs into the depths of the basement to wage war
REALLY hate to plumb
Drained the rest of the tank, disconnected the plumbing and electrical
Said a number of curse words
Pulled old heater out, carried it up stairs to truck, and brought new one in
Tweaked back
Cleaned up mess on old tank platform and placed new one
Connected the pipes and filled the tank
FVCKING pipe above tank now leaking!!
I HATE TO PLUMB!!!!
Trip to hardware store
Installed new sections of pipe
Said prayer
turned on water and tank pressurized
No leaks
HALLELUJAH!
Wired new heater and set the duel thermostat
2 hours later, I took a very satisfying hot shower.
Wife swooned and told me how awesome I was.
Made the hassle and aggravation all worth while
Packed for 5 day trip to England
Went to sleep and snuggled wife and puppy

Up early and off to the airport.

Kitchen Update – September 2013

We are in the home stretch in getting the kitchen done! Holy crap, it has been a long road. I am so close that I can FEEL the end coming. My hope is that I do not get penalty points from the wife for finishing it just before we move away for a couple of years…

The recycling/trash pullout is 95% done – it just needs paint. The two above-fridge pullouts are in work and should be ready to go in by next Monday-ish – I just need the good weather to hold a little longer. There are 2 toe-kick drawers to paint and install. The new cookbook shelf and the little 6-bottle wine rack (Made block top) that I popped together are complete (wife loves!) and the shelf really marries the two halves of the kitchen together. We have spent 4 years moving a cheap paper towel holder around the kitchen and it is constantly in the way. I decided to build a new one and mount it to the lower spice cabinet door and spent an hour with the lathe, jigsaw, and router to make a holder that matched the rest of the kitchen. Stamps-With-Foot will prime and paint it tomorrow.

I will install the majority of cabinet pulls tomorrow night, but we need 12 more red glass handles for the remaining cabinets so that they match. There is still painter’s caulk and 1/4 round to go on in one spot and I have finally sourced 40 feet of matching cove molding for the tops of the new cabinets – by sourced, I mean I am making it on the table saw. So close….

Campaign Furniture Love and Build

I am a sucker for campaign furniture – the real stuff not the 1970’s MDF, lime green crap with cheapo plated straps and corners applied. Nope, I am talking about furniture that could have been broken down and loaded in a wagon, put on a mule, or strapped to a camel and toted around the world to reside in an officer’s tent in the high mountains of the Hindu Kush, the plains of the Ganges, or on the savannas of the Rift Valley. There is a single modern volume – now out of print – that I have checked out of the local library (through inter-library loan) 4 times and have scanned it in it’s entirety. I also have a 19th century catalog that is printed on pulp paper and completely falling apart that I peruse a good bit. I have even planned a couple of days off while traveling around seeing particular pieces and collections: there is a small shop in the Charleston, SC antique district that I spent hours in and while in London last year I found a shop that I wanted to move into. To tempt me even more, I have read rumors that Chris Schwartz, author of The Anarchist’s Tool Chest, is working on a new book and I am vibrating with anticipation.

There is a bit of both romance and leisurely comfort when one spends time afield surrounded by real furniture. I have a couple of original pieces, but they were dear enough that they cannot leave the house and won’t be spending any time glamping with us in the summer or in a high-country elk camp. Instead, I have been working on some modern versions that can be thrown in the back of a truck, hauled at high speed down goat trails, and opened up like Optimus Prime to reveal stout, useful, pleasing furniture. I have a source for solid wood shipping crates of different sizes that I have cut, stained, altered, and added to for this purpose. The limiting factor in all of this, is that every single piece has to break down, or fold up so that everything together fits in the bed of a small truck: 4’X6′

Right now, I have the cast iron cookware box, a candle box, 2 small tables, and a field desk done. I am 90% done with the wet bar (you NEED booze while glamping…) and an oil lamp/lantern box. The camp kitchen is in work, but will not be near complete or usable by the time we move. I have also designed a linen trunk, small chest of drawers, and a full-sized bed, but these haven’t even been started. The Campaign Furniture build is an on-going task and I hope to finish it all while we are in France. We are actually contemplating using it to furnish our guest room there.

Kitchen Cabinet Doors

I am super trying to finish up the kitchen cabinet doors and get them painted and hung. I was putting the last coat of paint on them this weekend and the cat decided to help… I said dirty words – loudly. The cat didn’t care and looked away like I was insane for questioning her right to sit in fresh white paint. Had to let the door dry and sand cat hair off and repaint. I said more dirty words. The cat didn’t care and laid on her side in the grass, I am sure thinking: ‘Ima gonna do it again, jus ’cause. Dirty pink bald monkey…’

Fvcking cat.

Getting ready for our move to France – first round

We/I have some serious work to do before we move to France for two years and we have a list of stuff that needs to happen. Here is the initial “to-do” post:

The Lawn:
The Nana is going to be moving into our house and will be puttering around the yard, planting flowers and the like, but there is no way that she will be pruning trees, cutting the lawn, weed eating, edging, or pulling pine needles out of the gutters. There is a little time, so we have contracted a crew to start taking are of the lawn now so that any kinks will be worked out.

In the spirit of full disclosure, the timing of this yard work transition was set into full motion only when my lawnmower blew up. Really, really – kaboom! As in there was a silver dollar-sized hole in the side of the piston housing and oil spewed everywhere. Right up until that moment the lawn caed transition was just a good idea. After it died, I threw it in the back of the truck, so it wouldn’t leak anymore oil on my grass and called the lawn service. There were a couple of things after their 1st visit, that I would like done differently, but on the whole, so far so good.

Projects:
The Kitchen HAS TO BE COMPLETED. I have stopped working on my Basement of Doom, the Campaign Camping Furniture, wood turning and a couple of refinish projects until the kitchen is complete. I will work down from there and not take on ANY new projects. I have two chests of drawers and a Duncan Phyfe Table that I want to complete and sell so that I am not storing them.

Shop:
I hate my table saw. I am going to out the beast on Craig’s List along with my contractor’s saw (Just collects spiders and sawdust), 12″ band-saw, small joiner, small drill press and the miter-box saw. None of them will work in France (50Hz vs. 60Hz power issues), so I can’t take’em with me. They are all old and have had a good life with me. It is time that I pass them on to new homes where they will see less use and live out their golden years making soapbox derby cars and bird feeders. I am planning to use any money made to invest in both some quality carving chisels and I will save part for the down payment on all new, cabinet shop-quality, power tools when we return to the US.

I can’t not build stuff, so I am taking the Anarchist’s Tool Chest route and am taking a rebuilt an old ammo/tool box (see evolution in pictures below) into a more useful tool travel case and will then show up in France with planes (22 of them), carving knives, mallets, hand saws, chisels, etc… The plan is to make smaller more detailed items, mostly by hand, while I am there (I will be sourcing a lathe and doing some bowl work though…).

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New Bench Chisels

The bottom chisel (originally my grandfather’s) is the only one I have left from my shop getting burgled/cleaned out over a year ago. I have saved my pennies and dimes for a while and two days ago I bought a set of Stanley Sweet Hearts. I mortised the hinges into the kitchen cabinet doors I am building for my wife. Having quality tools makes me happy.

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Building Custom Cabinet Doors

1. Buy dimensional 3/4″ poplar boards.
2. Plane to uniform thickness.
3. Rip 2″ and 3″ strips on the table saw.
4. Two dado cuts on table saw for 1/4″X 3/8″ panel groove.
5. Run each section on router because table saw is a POS and there is depth variation in all the grooves…
6. Threaten table saw with large iron maul – mean it.
7. Grumble a little.
8. Cut door stiles (sides) to length – Measure opening for stiles, subtract 4″ for stile width and add 3/4″ for double 3/8″ panel slot.
9. Write all measurements down on a non-descript sheet of paper.
10. Put measurements somewhere safe.
11. Take a 2 week to 4 month break because life gets busy.
12. Lose paper with measurements.
13. Tear house and shop apart looking.
14. Give up and re-measure.
15. Cut rails.
16. Lay all parts out and label, check sizing, trim two pieces, and pray a little.
17. Set up horizontal drill press to drill for dowel joints.
18. Screw up at least 4 initial holes.
19. Hit head in shop at least 3 times.
20. Build sweet dowel trimming jig for table saw – let head swell a little.
21. Cut 3/8″ off each dowel (8 per door).
22. Drill 16 holes per door.
23. Sand the cut-off end of dowel.
24. Dry fit first door.
25. Success!
26. Get out every bar clamp, hand clamp, and Quick-clamp that you own and set up clamping station.
27. Find original measurements for doors in the “safe place.”
28. Say dirty words very loudly. Repeat.
29. Add glue to dowels and joints and assemble door.
30. Apply judicious blows from wooden mallet to seat parts.
31. Get glue on hands and in hair.
32. Clamp up.
33. Wipe extra glue on door off with wet rag.
34. Repeat last 6 steps 8 more times.
35. Scrape clue, plane joints, and sand doors with 3 different paper grits.
36. Check and adjust door fit to openings and prime after more planning.
37. Re-prime and paint with two coats of white cabinet paint.
38. Mark, mortise, and install hinges on door.
39. Install red glass pulls.
40. Mark and mortise hinge/door onto cabinet.
41. Check fit and adjust 2 to 9 times.
42. Repeat steps 28 thru 41 eight more times
43. Drink three beers and swear to never build your own kitchen cabinets from scratch ever again!

Cutting trees down and making stuff

Shortly after we moved into La Maison du Talley, we cut 21 trees out of the backyard. There was only one serious tree – a 40′ cedar – and the rest were smaller Bay Laurels and Vine Maples that were blocking any possibility of sunlight reaching the ground. I kept some of the larger, straighter sections of the small trees and put them in the loft of the garage to dry and season, hoping that I would eventually make stuff out of them. That was three and a half years ago and while spring cleaning in the garage/shop this weekend I decided to take a little break and mess stuff up again 🙂 I pulled a couple of sections down and cut them to manageable size with the chop saw. I knew exactly what to do with pieces.

We have a neighbor who is crazy helpful and has a passion for dahlias. He grows and shares them with the whole street and has helped Stamps-With-Foot litter the edges of the yard and flower beds with them. She loaned him the bulb planter early this spring and he loved it. He had somehow gone through life as a gardener and just never tried one. I decided to make him his own with graduated depth gauge marks and a matching mallet to drive it into the odd patch of hard ground. The planter is made from a section of the vine maple and the mallet is turned from a hickory Little League baseball bat that I bought for $2.00 at Goodwill. The maple was super-dense and I counted 21 very tight growth rings on it. It grew in the shade under larger trees for all that time and that made it an especially hard and nice piece of wood to turn with sharp chisels – the wood shavings and tailings came off in long, thin, lace-like strips. An absolute pleasure to work with.

Since I was making sawdust already, I decided to keep going: The wife and I are planning to make some/most of our Christmas gifts this year. I have already started and added a few mallets for the woodworkers in my life (I am not spoiling the surprise – none of them read this blog…). I also turned a garden mallet for Stamp-With-Foot from a section of Laurel tree (her name-sake). I added the burned striped bands at her request after she saw her’s beside the others and got mallet-envy.

Just before my wife stomped out to the shop and MADE me come in for the night, I took a hunk of red oak that I have had for 10+ years and turned a couple of fancy door-stops. Since we live in a house built in 1928, the doors have a mind of their own and a well placed wedge keeps a person from walking into the edge of a door in the middle of the night. I will add some tung oil and a few coats of satin poly this week to finish them up.

Roller Derby, St. Paddy, Dresser Building and an Anniversary Weekend

This weekend was busy with friends, a dinner out, St. Paddy’s Day activities, an outing to the Roller Derby (?!), and the 9th anniversary of the day that my sweet wife and I met was on Sunday. Even with all that, we still got bunches done around the house: Our under-bed dresser finished, bathroom table drawer installed (a little work on that left), wine crate storage boxes made, basement lighting installed, and the basement work bench is moving along.

The drawers for the under-bed dresser and the one for the bathroom all came from a wooden donor-dresser that my father-in-law drug home from a garage sale last summer. He paid $4 for it and it was in pretty bad shape, but it was solid wood and had potential. It was mistakenly left in the weather (plastic cover leaked) for a month before I salvaged the drawers, cut out off the top and used the sides for kitchen cabinet door panels. I re-squared the drawers, added dividers in the fall, and over the Christmas break sealed the insides (The Ruminator helped). After lots of filling and sanding and more sanding, I stained the fronts to match our bedroom furniture, then built ¾” plywood beams to hang the drawers from bed frame and used some scrap oak flooring as drawer guides/runners. The final product really looks good and is super functional. While some husbands bug their wives by filling the house with brought-home junk – I give my wife more and more and more storage and organization space.

On Sunday, I put the final coat of finish on the basement workbench top, let it dry, and then installed the three runs of aluminum t-track. Stamps-With-Foot bucked up and helped me wrestle its 200 pound beech and maple mass onto the steel base. I secured it with screws and covered the top with carpet squares while I finish the upper shelf/cabinet. I installed a outlet power strip under the main body of the topper and removed the old drawer dividers. I will soon add a plywood back with a mirror, a light under, a dedicated air supply line, install the desk drawers under the bench and mount 4 reclaimed letterpress drawers directly under the top as well. Happy with the progress so far.

A giant sealed dome over our place would solve most of this….

There are some days where I want to just drop everything I am holding, turn off the lights, lock the door, and go on an extended vacation involving a sugar-sand beach and copious amounts of fruit laden alcohol.  This Saturday was one of those days.

I decided to work on the kitchen cabinet doors, cut some plywood sheets down, and tackle a bench top while the sun was shining.  I opened the shop, brought out a plastic truck-bed toolbox to cut on (my 4 sawhorses are currently being used elsewhere), pulled 3 full-sized sheets of ¾” and ½” plywood out of the lumber rack and drug it all out into the backyard.  After marking the first sheet, adjusting my saw blade depth, lining up my rip fence, and checking for clearance – I started my first cut and immediately ripped a 6” long kerf-cut into the top of the tool box that the sheet was sitting on.  Dammit! I cut the rest of the plywood up without incident, but grumbled thinking about the mistake (I will fill and patch it with molten P-Tex plastic at some later point).  After stacking all the assorted pieces of ply back into my cluttered shop, I man-handled the 170+ pound beech and maple in-work bench top from the basement and placed it on the now-damaged toolbox – trying very hard not to either herniate a disk in my bask or tear what is left of my shoulder.

My Shop/Garage is pilled deep and high with lumber, hardware, undone winter projects, wood shavings, tools, sawdust,  flotsam & jetsam, etc….  I spent an hour trying to set up my router and in all the clutter and mess I couldn’t find a ¼” collet for one router and the other does not have an integrated fence, so using my big monkey brain, I improvised a fence.  All I really wanted to do with the top was to route channels for t-track and thoroughly sand it down before taking the beast back into the bowels of the basement to apply stain and a tung oil finish.  All was going as planned and my first cut was perfect.  The second cut went just the same, but at the very end of the third cut my improvised fence failed and the router wobbled – gouging the top that I had spent a month building.  Jesus H. Christ I was pissed! – Mostly at myself, but there was some vitriol left over for the machine in my hands.  I said dirty, hateful, vile things while resetting the fence and making an adjusted cut.  I moved on to make my last cut in the very front lip of the bench and while the fence held, I stood up mid-way through the pass and the router wobbled, making the bit chew into a section of wood where I did not want it to go.  I gritted through the rest of the pass and finished the cut, but the second I was clear of the wood, I wanted to throw the still running router on the ground and beat the electric life out of it with the pruning shears that were leaning against the garage wall.  I had to walk away, hand over my mouth, and just breathed deeply with my back to the offending router, my own incompetence, and the damage they had both wrought.  My moment of reflection was short lived because just as I turned, I felt the first drop of rain fall from what was minutes ago a blue sky that had ominously darkened while I was focused on my router-rage (I swear it happened just like that – strait out of a hip urban dramedy…).  SHIT!!  I ran for something to cover the bench top.  The only thing I could find was a pink tent fly and a sheet of cardboard.  I covered everything and retreated into the shop, right eye twitching with disbelief/confusion/anger.  I spent the next hour drinking coffee laced with sawdust and moving piles of crap around in my shop.

When my sweet wife got home she MAY have found me in the shop muttering to myself, pacing, covered in saw dust, contemplating the logistics of building a giant sealed dome over our entire lot.  She talked me off the ledge, helped me put the top back into the basement, patted me a little, told me I was pretty and smart and a good boy, put me in some fresh, sawdust free clothes, and took me out to see a movie.

I got up the next morning and after a yummy breakfast of flaky croissants, bacon, eggs and two cups of coffee, I went downstairs and chiseled out the offending screw-ups, then cut and glued maple patches in.   After calming down some and after a good night’s sleep, I felt better about the whole thing, but me and that router are still not on speaking terms.

Rebuilding Daddy’s Bookcase

In 1969 or 1970, my father helped my grandfather build a rental house that my grandparents saw income from for the next 24 years. He came home at the end of the project with a truck bed full of spare/cut lumber and building supplies. Lumber was not wasted in our house. We didn’t go and buy a new 2X4 for a project… We rummaged through the cut-off bin or wood storage shelves for a piece that was the right size or that could be cut, planed, or trimmed to work – Wood was not wasted or thrown away in the Talley house! It is a lesson that I have taken to heart and most of the things I build for my own home are made, at least partially, out of used or recycled materials.

Anyway, Daddy took some of the lumber and built a set of bookshelves that in the next nine years held everything from encyclopedias to technical manuals. Four 12-inch shelves sat on a box base that my father stained and varnished with whatever color he had left over from the rental kitchen cabinet build. It sat in our living room and in the shop. In 1980 we moved back to Houston and somehow my aunt and uncle ended up with the shelves. They put them in their living room, knocked the bottom shelf back, drilled a hole for a cable and sat their 19″ TV on the base. It remained in their home until 2010, when my uncle passed away. My mother asked to have the shelf unit back and brought it to me when she moved to Seattle. It is the only object that I own that my father built with his own hands and I feel so very lucky and proud to have it.

I decided immediately give it an update to make it an everyday part of our home: add a little something here and there to update it and make it that much more useful. Plans are one thing and actually doing the work is quite another – it sat relegated in my overcrowded shop for almost a year before I finally got a chance to work on it. I put the knocked out shelf back, glued all the joints, added reinforcement and screws to hold it all together, and built a base with turned wooden bun feet for it to stand on. The original base box was 12″ X 30″ and I wanted to both maximize the space and add my own signature to the piece. I carefully cut an 8″ X 24″ opening in the front and added rails for a drawer. It was amazing working on the piece. I found my father’s 42 year old pencil marks, a divot from a hammer, saw marks, and I found part of a fingerprint from when it was stained – just on the inside of the bottom. Finding and touching these this tangible proof of my late father brought me more joy than I have words to describe.

I also added a face frame, edge trip, and crown mounding. The piece was sanded down with 120 grit, then all the holes and gaps were filled, sanded with 120 again and then with 220 grip. I then primed with two coats and finished it with 3 coats of white Benjamin Moore ultra-tough cabinet paint.

I think it turned out really nice and I think my dad would be really proud of the work that I did to it. I am taking the original brass corner trim and a piece of original shelving and turning it into a picture frame to hold my favorite picture of my father. I think that he would approve of that as well…

I will end up muttering to myself.

I have come to both love and accept my wife’s little quirks. I don’t understand them all and from time to time I have to just shake my head and mutter after finding something odd in the recycling or noticing that kitchen silverware was used to dig in the flower beds for example. I have also discovered that it is best to work within the confines of these quirks instead of confronting them/her with what most people would call reason. That confrontation would lead to a two hour discussion that would, in turn, lead nowhere. I would have to apologize for even bringing it up and then I would have to buy her something shiny for my transgression. In the end, I would be right back where I started – muttering to myself and slowly shaking my head with my lips pursed in an expression of both frustration and amazement.

Stamps-With-Foot is very visual and she has to SEE something for it to be real for her. Visualization of a concept like arranging pictures on the wall, where flowers COULD go in the yard, or where to move a chair in the living room is an exercise in frustration. This normally means that after a week+ of debating where a piece of furniture should go, I will move it 4-9 times before she decides that the original decision was the correct one. This comes up for me because we have been talking about to swapping offices at home. Her sewing/estrogen room will go upstairs to the sunny well-lit wood-floored bedroom at the front of our house and I will move my faux-Edwardian office/man-cave into the basement so that it will be co-located to my tiny hobby machine shop, work bench, and our den: A win/win for us both of us as long as I don’t have to move crap up and down and around for two days.

In the spirit of working with her previously addressed/documented traits, I formulated a plan to have it all work in my favor. I measured and drew a scale model of the room upstairs, showing locations of the doors, windows, and air vents. Then, I made scale cutouts of all the furniture that she could possibly have in the room. I left her with the drawing and cutout so that she could torment and second guess herself in peace while I went into the basement and worked on my new machine shop bench. 24 hours later and after looking at every possible combination at least 6 times, she had determined a location for each and every twig for her sewing nest and taped her choices for furniture location down on the drawing. I have elicited a promise that her decision is a final one and that if there is a change in any of the locations it will be made before the very first piece is picked up and humped upstairs.

Now all that is left for me to do is to bribe/con some friends and neighbors into helping move all the crap, putting it in its designated place and then to disappear in to my basement to plot my plan for world domination…. Mwahahahaha….

Basement Bench and Winter Workshop

I have found that my workshop productivity goes way down in the winter/the six months of Seattle rainy season.  My garage shop is small and quickly fills with material, lumber, tools, and projects.  To add to the handicap of the small size, the lack of heat means that I can’t do any finish-work because of wood humidity, shrinkage/swell, and moisture.  I have made do in the unfinished side of our basement for the past three winters, but I am done my wife is done with the mess and clutter and my bitching about an inadequate work area when the weather turns crappy.  I need a little bit of dedicated space that I can work on the small stuff year round that doesn’t require power tools and a little bit of assembly/finish  space where I can glue and clamp some projects up, a solder station, a spot to reload ammo, work on my bikes, and  a clean/dry/warm space to apply stain or a hand-laid finish coat.  Add to this my current want of a small metal lathe and mill and I will have the makings of a nice little hobby shop from which to launch my plans for world domination …er, I mean a spot where I can make small parts, solder, or tinker.

Anyway, instead of buying a crazy expensive cabinet bench or making do with a thin metal and partial board Home Depot bench, I have decided to build the sturdiest all-around hobby bench that I can with the funds and material I have available (~$130.00), add some really nice features (aluminum t-track, lots of drawers, removable vises, power, lights, etc…) and make it into a finished piece of furniture that I will be proud to sit at and show off to friends for the next 30+ years.  To start the process off, I found a cheap older thick steel framed 6′ workbench at Second Use that I felt would make a bombproof, rock solid base.  I sourced a used IKEA cutting-board counter top that I cut down to the appropriate size and then used the trimmed pieces to add thickness and rigidity (I am still going to add some angle iron).  I thought about and sketched 3-9 different ways to add some shelving and some organization to the top and was still tossing around options in my head when a realized that an old buffet that my mom had just might work.  I took some measurements and looked into reinforcing here and there and realized that not only would it work, but that its style would set the tone and color for the entire bench build.

I decided that the drawers to be added under the bench top needed to be narrow and at least partially match the newly planned top section, so I looked for an older desk or vanity that I could cut apart.  I struck out at Goodwill, the Salvation Army, and Craig’s List, but Second Use came through again and hooked me up with exactly what I needed at a decently fair price, well decent after I haggled a bit…

The current state of the build is that the bench top is 2/3 done, the desk is cut apart, the steel legs are up and in place and I am 1/4 of the way done with reinforcing the buffet/top shelving unit.  I will update the build as it is completed and share some more pictures.

I do love me a Japanese 4X4

Some friends of ours are downsizing their lives and are planning to quit their jobs and take an extended around the world trip.  We were helping them move some of their stuff to a smaller place and I asked the Man-Friend in the relationship what he was going to do the what I assumed was a non-running older 4X4 truck in front of the house.  He said I could have it.  Ughhhh….  I tried to let him off the hook telling him to think about it and when he kept on saying I could “Have” it, I offered to pay him what he had in it or what he paid for it.  Nope.  He gave me the truck.  I couldn’t say no.  I just couldn’t.  I love the design and construction of Japanese 4-wheel drives.  They are super tough and if maintained, extra dependable.  There was no way I was going to just let a free one scoot past me.

Turns out that the truck both runs and has a clear title.  It is a blue 1989 Dodge Ram 50, single cab – that is what the title says anyways.  In reality it is a Mitsubishi MightyMax that Dodge imported, did not touch, and slapped their name on.  the ’89 model was the 1st year of the 2nd generation of the truck and had a 2.6 liter, I4 forklift engine in it.  If serviced, they will run for 400K+ miles.  Our new steed has 183K on it and needs a ring and valve job – smokes on start up and won’t pass smog.  It needs some tires, shocks, tranny service, hub locks, and some electrical work, but it was FREE!

I need another project in my life like I need a meteor hole in my roof, but I think after a little work it will make both a commuter for my mom and a dependable truck to troop over to the grocery store, Home Depot, drive into the mountains, or to haul the occasional thrift store treasure. 

I haven’t thought of a name just yet – we haven’t had enough time together:  No share hardships endured.  We haven’t moved together in the pouring rain. Zero late night beer runs through a dry-county.  No women have been wooed. No mountains climbed…. A name will come in time.

The Never Ending Hutch

Right after we bought our place, I saw an add on Craig’s List for a huge hutch.  It piqued my interest and I went by to take a look at it.  A builder had pulled it out of a church school in Queen Anne, but it had been in the rectory library before that.  It was in really bad shape: paint splattered here and there, broken and missing trim, missing glass, dents, dings, scratches, etc…  Even with all that, I saw potential.  After some surprise haggling, I loaded it on my truck and brought it home.  This was right after I had shoulder surgery for the fourth time, so I would not be man-handling two 8 foot by 4 foot sections of furniture…  I picked up some laborers in the Home Depot parking lot by the house and had them load it into my basement where it sat taking up space for three months before I felt strong enough to tackle the job.  Below is the truncated build process in 67 easy steps:
  1. Looked at hutch for too long and decided to get it done.
  2. Started with bottom section – doors removed.
  3. Stripped off all old paint and varnish from outside with “environmentally friendly” orange stripper.
  4. Scraped and scraped stripper off.
  5. Cussed “environmentally friendly.”
  6. Put more stripper on.
  7. Scrubbed off again.
  8. Wife helped for 40 minutes, hated it and didn’t touch either section again.
  9. Shoved a 1″ splinter under one of my fingernails.
  10. Said the “F” word 5+ times, bled on base & floor and thought about cutting it all up for firewood.
  11. Washed whole thing with paint thinner to stop the stripper residue from working any more.
  12. Let dry and sanded whole case with 120 grit.
  13. Sanded with 220 grit.
  14. Sanded again with 220 grit.
  15. Stained with a crazy pricey, but color-matched mahogany tinted oil-based stain.
  16. Used wife’s special dish gloves.
  17. The old, old fir had issue with the stain and was a little splotchy in some really key spots.
  18. Was grumpy for two days.
  19. Second coat of stain used to blend some areas.
  20. Put on first coat of wipe-on poly acrylic semi-gloss finish.
  21. Wife found stain covered dish gloves and I got in trouble.
  22. Went to store and bought wife new gloves.
  23. 24 hours later, scuffed finish with white 3M pad and applied finish coat 7 more times.
  24. Spent HOURS on the final coat.
  25. Repeated all above steps with the four raised panel doors.
  26. Installed 100+ year old glass pull-knobs on doors.
  27. Whole process took two months.
  28. Moved base into finished side of basement for use as a media cabinet and LCD TV base.
  29. Went downtown to Chinese-owned granite shop on Seattle’s 1st Ave and haggled over granite for top.
  30. I am a poor negotiator in Chinese.
  31. Left and came back with Mandarin speaking co-worker.
  32. Got GREAT deal on custom top.  1/12th of the price that I was quoted at Home Depot – really!
  33. Built A-frame jig for back of truck to haul granite.
  34. Picked up top and hauled home.
  35. Bribed 4 neighbors to help move it into place.
  36. Neighbors won’t answer my call anymore…
  37. Four months from start to finish.
  38. Two weeks later I started the top section.
  39. Decided to make top section into a living room “built-in.”
  40. Built, painted and installed new 8″ base for the top section in our living room to match existing trim.
  41. Removed the doors, hardware, and hinges.
  42. Repeated steps above with the exception of splinter under nail and use of wife’s gloves: I learned my lesson the first time.
  43. Cut hole in back for outlet already on wall.
  44. Had other, unsuspecting neighbors help me move the top section up.
  45. New neighbors called me names after it was all done.
  46. Hole for outlet 1″ off to the left.
  47. Said hateful words.
  48. Grumpy again.
  49. Calmed down and used Dremel tool and coping saw to remove section from one side and glued it to other side.
  50. Trimmed out outlet hole.
  51. Stained and finished outlet trim.
  52. Had wedding and took 30 day break in the rebuild/refinish process.
  53. Started looking for matching trim and crown molding at reclaimed lumber yards.
  54. No Luck.
  55. Had crown custom milled at high cost by a shop in SODO that had 90 year old machines running on their floor (shop closed about a month after I was there last 🙁
  56. Started the process of refinishing the doors.
  57. Installed crown molding.
  58. Shot nail through molding and into palm on final piece of crown.
  59. Bled on top of hutch – no dirty words.
  60. Installed refinished doors.
  61. Built two interior shelves out of 80 year old fir floor boards.  Stained and finished – look original!
  62. Smacked the back of my head when installing shelves and almost knocked myself out.
  63. Sourced and purchased piece of wavy restoration glass to match original broken pane.
  64. Stained and finished the crown.
  65. Put final coat of trim paint on the new base.
  66. Installed the one missing glass pane.
  67. 5 months after base installed the top is done and looks like it has been in our place since 1928.
Never again.

Wooden Nightstand Build

My sweet sweet wife has issues with the color green – most shades. While living in Hamburg, we had a tiny bedroom that Stamps-With-Foot wanted to paint “sage green.” She bought the paint at Max Barr (a Teutonic version of Home Depot) brought it home and painted a little swatch on the wall. It was kinda dark, so she painted the whole wall. Still kinda dark. She then painted the whole room. I came home and my bedroom was Olive Drab, Army Green… It took me two coats of primer and three coats of paint to banish the darkness.

Flash forward a few years to Seattle. We have replaced all of our MDF particle board IKEA crap furniture with real wood pieces with the exception of our night stands. I hate them. Hate. I traded my mother a couple bookshelves for a former dressing table/vanity that was deeply scratched in places and had a couple of drawers that wouldn’t budge. It was in two pieces already and I shortened the legs, stripped off some of the old finish and prepped them for paint. Stamps-With-Foot wanted the pieces to match our 1930’s bedroom set, which has a sage green accent color. The plan is to have the bodies painted green, use a soft sunflower yellow for the accent and to completely strip the top and drawer fronts and coat them with a polyurethane so that the natural color and grain would pop. I had primed them, sanded, primed again, and grabbed some color swathes for her to choose from. She chose a fine green and I had it custom mixed at my local Benjamin Moore store (friends don’t let friends buy paint at Home Depot). I had two smooth coats sprayed on before my sweet wife decided they were the wrong color green. I tried in vain to talk her out of making me swap the color. I tried really hard – I even mentioned the Hamburg incident. No dice, the color WOULD be changed.

I showed up at the paint store with a picture frame for them to color-match, ignored their snickers, bought all new paint, went home, sanded, and resprayed both pieces with two coats of the “new” green. I painted the accent color and rubbed the color into the cracks before washing it off the high spots. The tops were polyurathaned, drawers were fixed, dividers installed, fronts refinished, 100+ year old glass knobs bought/installed, and then I carried them up to our Master Suite and my sweet bride gushed over them. Her delight made my heart happy.

In my heart of hearts I know she is still second guessing the 2nd color choice, but I have sworn to myself that if she changes her mind again she will be banned from deciding house/furniture/accent colors for the term of one year and that I will turn the basement into a mountain chalet-themed man cave- which might happen anyway, I am just really looking for an excuse to belay my guilt.

Hot tub installation and emergency preparedness

I bought my sweet wife a hot tub for our wedding anniversary. We had been looking for a while for just the right used tub, but most that were out there on Craigslist and the Inter-Webs were utter crap or cost almost as much as a new one. We found a machinist who wanted to sell his immaculately maintained soaker so he could put in a lux outdoor kitchen. It is an older tub, but he had all the maintenance records on it, the interior looked brand new, it worked great, and we paid about what it would have taken for him to have it hauled to the dump. I hired three giant Pacific islanders to deliver it – money well spent – then dug the trench for the electric and ran the wiring almost right away. I then made five trips to Home Depot and bought 2,450 pounds of gravel and sand to make a base – my back ached for a week from carring and packing it all into a solid foundation.  The the hot-tub movers were absent on installation day, so I used my big monkey-brain and with the help of my nephew, I moved the tub into place with rollers, planks, a lever, and wedges.   It is within 1/2 inch of where I planned it on paper and is almost dead level – 1/8″ up on the west side.

Due to my homeowner’s insurance restrictions, I was not allowed to wire into my main panel – it voids my fire coverage (yours probably says the same thing…), so I hired three successive electricians to tie it all in (one showed up high, the second was a complete no show, the third finally doing the needed work). While the third and final electrician was there and since I was paying for his time, I had him install a generator transfer switch, an exterior generator plug and a grounded exterior outlet.   I reasoned that when the power goes out, I can crank the generator and we will still have the fridge, lights, TV/DVD, and heat as long as we have gas.

Stamps-With-Foot LOVES the tub. Given to her own devices, she will sit in it all day like a Japanese snow monkey. It was great when the snow storm hit us this year in January.   We sat in the tub with snow piled all around, reflecting the city lights off its white surface.   I will build a deck over our existing concrete pad, from the house to the tub this spring, which will make her doubly happy.

November 2013 Update:

The tub ran like the German rail system for over 2.75 years. The water was always perfect, the heater and pump worked just like they were supposed to. I had a plastic fitting crack while switching filters that cost me $250 to have replaced, but that was it for maintenance. We ran the tub year around, turning the heat off in the summer for a nice cool soak on hot nights/afternoons. In the preparation for the move to France, I winterized it by shocking the water with chemical treatment, then I drained it completely. I vacuumed out all the lines as best I could – any water left should grow mold due to the shock treatment. I built a 2X4 platform and put the cover on it so that any accumulated snow or rain wouldn’t cause a cave in, before shrink-wrapping and tarping the whole thing to keep out any and all errant moisture. The cover has had it, and we will get a new one when we return to Seattle in a couple of years. My hope is that the tub springs back to working order and we have more trouble-free years together.