Small parts holder for French Cleat wall

What happens when you are 99.98% done turning a bowl, there is a millisecond of inattention and BAM! And the bowl explodes off the chuck?? After you check your britches and finish saying dirty words, you pick up the pieces and make lemonade from lemons.

I thought about tossing it all in a fire, but decided to use the largest intact piece to make a small parts holder that mounts on a French Cleat. I am forever looking for a jar or a can to put small parts in while I am voiding a warranty or rebuilding something small and complicated.

Bowl to French Cleat 2014 (1)

Bowl to French Cleat 2014 (3)

Bowl to French Cleat 2014 (2)

Everyone needs a circus tent stake maul…

I have a good number of wooden stakes to drive into the ground – garden project, long story. In the early stages of planning, I realized that I didn’t have a proper maul and did nor relish driving any of them with a claw hammer. Hummm….

 

To remedy that tool deficit, I finished turning one from a piece of oak firewood after work the other day – instead of mowing the yard… The steel bands are cut from a 5″ iron pipe and they are held on by 15 or so long brass nails. It seemed like a good use of my time and was a nice end to a very stressful day.

Old tent stake Maul (2)

Old tent stake Maul (1)

Old tent stake Maul (5)

 

Old tent stake Maul (3)

Apple, why wont you just take my MONEY?!?!?

Statement displayed of the MacRumors website today:

“Apple’s “iWatch” is a smart watch project that Apple is reportedly aiming to launch with a special event in October of this year. Expect a ‘fashionable’ device running iOS with biometrics and other features providing integration with other iOS devices.”

I have been waiting for FIVE years for an iWatch. I held off buying the nano with a Lunatic band/case, because the iWatch was “coming out in the Fall…” every Fall comes and goes and my hunger grows for this bit of techie opulence. I never jump on board when stuff first comes out. I always wait until the 2nd or 3rd Gen, but I NEED an iWatch. Need….. Apple, please just take my money and the damn thing to me already.

9/9/2014 UPDATE:
Oh Apple you sly dog… you snuck my new watch out a month early. I need the stainless bezel, the stainless & black rubber bands. I pray the things it is waterproof – that is all I need before I drink the Kool-Aid. As soon as I get my grubby hands on it I will be drafting up and machining a pocket watch bezel cover, just because I am that nerdy. Let it begin, Let it begin…

 

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Apple-Watch

 

 

 

 

 

 

 

 

 

 

9/22/2014 Update:

OK, I have come down from my initial Apple-Crack rush and have had time to look at the facts as they stand today…. Apple wants me to buy a watch that is not a stand alone device, I have to carry my phone for it to be “optimized.” It has a 24hr-ish battery life, is not waterproof, costs $379.00 minimum and probably $450+ for the Stainless model with Stainless band, has ANOTHER new type of plug, and is new tech… Dammit, I should have bought the Nano with the Lunatic case and beat the shit out of it for the last three years. I think that instead of becoming an “early adoptee,” I will keep my Seiko 5 for the foreseeable future. It is Stainless, Shockproof, has a Day/Date display, NEVER needs a battery, glows in the dark, has 12 and 24hr indications, and keeps time just fine with a proven 23 jewel movement. Stupid apple. Stupid me for drinking the Kool-Aid…

 

Porto and Douro 2014 (29)

Wood Carvings at the Cluny in Paris

We spent 3 hours at Musée de Cluny (Musée national du Moyen Âge) in Paris on a recent trip. I highly recommend the little museum and the adjacent garden. While I enjoyed the tapestry and armor and paintings, it was the wood carvings that really stood out. The detail… Braids, carved folds in the dresses, miniature figures and scenes in a triptych that were beyond belief, fingernails, pages of a book… All carved in 400+ year old oak. Astonishing.

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Side note: the plums in The Unicorn Forest (forêt de la Licorne) section on the garden were ripe and falling. I tried one ant it was delicious – upper sweet and deep blood red. They will make terrific jam. I may have brought 10-15 plums home with me and extracted the seeds. I plan to plant a few in a local forest and I have a sneaking suspicion that a very similar tree will grow in our yard in Seattle and in a friend of ours yard in Portland…

Very Productive Weekend – except in the yard.

I did not mow the yard this weekend. It just didn’t happen. I meant to and I wanted to… I even took the mower and cord out, but it just didn’t happen. Instead I did this:

1. Redesigned the top of the workbench that I am building.
2. Threatened for 148th time to quit Facebook.
3. Didn’t quite
4. Updated status
5. Cleaned and organized GROP a little while grumbling about my lack of willpower
6. Worked on a J-O-B related spreadsheet
7. Finished bookends for wife – made from Victorian andirons.
8. Cut the base (legs and stretchers) for my workbench.
9. Turned two sets of TINY rosettes for our neighbor to replace a couple that are missing from a piece of furniture – help the neighbors when you can.
10. Put together a set of I-beams to reinforce a table top that is warping – they do that after 250-300 years…
11. Gave my wife a foot rub.
12. Glued up some maple blanks to turn later on
13. Played with the puppies – there are two now.
14. Got sucked into Pinterest
15. Watched a little TV/YouTube
16. Took puppies for a walk around neighborhood
17. Turned a small jar lid for wife out of some scrap cherry
18. Drank some Spanish rosé with wife and had a nice home cooked Thai meal
19. Fixed front door lock at 1:00am
20. Had weird dreams Saturday night
21. Slept in – new puppy had first good night’s sleep 🙂
22. Puppy sat while wife got her hair cut.
23. Told wife her hair was very pretty
24. We took puppies into Toulouse to meet some friends for coffee
25. Walked in park with wife and puppies.
26. Cut and chiseled joints in to ½ of the workbench legs
27. Sucked into Pinterest vortex again
28. Sent some J-O-B e-mail
29. Talked to my mom
30. Text messaged with my daughter
31. Tried to call my son – he was out with friends. Teenagers… 🙂
32. Played with puppies
33. Sent some more work-related e-mail
34. Told wife hair was pretty again
35. Made a tiny adjustment to kitchen island at wife’s request
36. Wrote a snail-mail letter to my aunt and son
37. Filled out a couple of post cards
38. Updated website a little
39. Looked at work calendar for tomorrow – very full.
40. Said dirty words…
41. Went downstairs to snuggle wife, puppies and to stay up too late on Pinterest or stupid Facebook.

Cornebarrieu Bench update (2)

Cornebarrieu Bench update (1)

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andirons 2014 (1)

Truffle 8 -2014 (3)

TRuffle and Brodie 7-2014

Before Electricity – French machine tools that were/are human powered

As we have traveled a bit here in France, I have drug my wife, son, in-laws, and friends to dusty museums and shops to see some amazing examples of traditional French woodworking tools and machines. These bits of pre-electric woodworking gems have been covered in beasage, wabi-sabi and love. Some were almost pristine, looking like there were used the day before and a few are shadows of their former-selves, but beautiful none the less. There are lathes, marqueterie saws, Saw-tooth sets, sharpening stones, carts, presses, saws, etc…

One of the most prominent things I noticed were all the different mechanisms for making the different lathes go ’round: peddles, treadles, hand operated flywheels, waterwheels, and bows.

Enjoy

French Lathes 2014 (2)

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French Lathe 2014 (4)

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French Lathe wheel 2014

Historic French Work Benches

In the 7 months I have lived in France, I have seen some amazing examples of traditional French carpenters’ work benches. They are full of tool marks, tool trays, attachments, vices, dog-holes, studded plane stops, nicks gouges patches, etc… Some are almost pristine, some covered in 100+ years of marqueterie glue, and some rotted – full of worm holes.  One some you will see the standard “French” leg vice and others have a parallel top vise – also don’t know what to call it – is a southern French/Basque sort of thing.  I asked a local “old guy” here and he said was a “thing” here.  That is the direct translation 🙂

Almost all the benches I see here are slab benches and a number are slab benched with a thick dadoed plank bolted to the front edge to provide square dog holes.

As a man who appreciates such things, as a joiner in the process of building my own bench, and as a tourist in a foreign land I have been busy with my camera. 🙂 Below is a data-dump of some of the better benches and details that I have seen so far.  I will update as I see more in the “wild.”

 

Side note: I bought a couple and am having the gassed (wood worms are serious here!) and will be bringing them back to the US when we rotate back in a couple of years – one for the house and one for the shop (tall oak slab for dovetail cutting) and IF there is any room in the container I may bring back a couple more – just because my wife hasn’t said no :-).

 

French Work Benches 2014 (5)

French Work-Bench 2014 (3)

French Work-Bench 2014 (1)

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French Work Benches 2014 (21)

French Work Benches 2014 (1)

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French Work Benches 2014 (14)

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French Work Benches 2014 (16)

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French Work Benches 2014 (17)

French Work Benches 2014 (18)

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French Work-Bench 2014 (2)

French Work-Bench 2014 (3)

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a couple of saw benches for the shop

I needed a couple of saw benches for my GROP, so I put a together two of different designs. They are both simple, plain and sturdy – no nails or screws, just glue, dado joints, and oak dowels. One is an old V-notch pattern that I have seen 1000 times and the other is combination bench/tool tote of my own design. I made the tote handle of the second one from a baseball bat that was cracked. I turned down the ends on the lathe to make 1-1/2″ round tenons and captured the tenons with wedges and 2 dowels – placed at 6:00 and 12:00 as keys. This permanently locks the bat and will keep it from twisting loose. the Louisville brand is facing up when carried – It adds a little flair to something that would normally be utilitarian and is big enough to carry everything I need to do a household fix/honey-do.

Grop Bench 2014 (1)

Grop Bench 2014 (2)

GROP update – French Cleats

Since I live in France, it only makes sense for me to have a shop organization wall that using French Cleats. I have wanted to do it for years, but just never found the time between house and furniture projects when we were in Seattle.

I ripped down some pine sub-flooring that came from the local French Big Box (Leroy Merlin), cut the edges at a 45, ripped the board in half, and glued/screwed them to a section of 1/2-ish (13mm) plywood. Exterior water-based poly was added to both the back and front before it went up on my clay-block garage shop wall with 8 large anchors. For my first French Cleat accessory: I had three small cut-off sections left from a picture shelf wall I did in my home office that I tacked to section of scrap ply to hold my #5 1/4 Jack, #4 smoother, and a couple of block planes. I keep the rest of my planes in a chest, but I use these constantly and wanted to have them in reach. I was so happy with how it all tuned out that I started building all sort of other holders and organizers: ones for squares, chisel rolls, Mallets, cords, apron hooks, saw horses, clamps, Japanese saws, etc… I ringed the garage with a single cleat about 6′ up for all sorts of diabolical organization plans, then hung two more above the lathe so that I would have a place to suspend my lathe chisel rack that is currently in progress and for a spot light that shines down on projects as they are turning.

I will update and post as I add new stuff.

French Cleat 2014 (2)

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Talley - French Cleat attachments 2014 (1)

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Talley - French Cleat attachments 2014 (7)

Talley - French Cleat attachments 2014 (8)

A Fine French Work Bench

My GROP (garage and shop combo) in Seattle was too small for a proper joiner’s bench. I made due with a slim, high, wall-mounted work counter, a bolted on machinist-vise, Quick Clamps, and the top of my table saw. It worked – mostly – but was a pain in the ass a good bit of the time: I never once planed a board on a stable, solid surface. My GROP here in France is roughly the same size as the one in Seattle, but is absent the huge cast iron machines and saws. I have some room to move and finally have the space for a big, heavy, proper work bench. This shit is about to get real…

As I live in France, I am building a 2m long, 85cm wide split top Roubo-style bohemyth, that will have a 12cm, 4-part slab top (6.5′ X 33.46″ X 4.72″) and it will be 36″ high as that is MY optimal bench height. Wooden leg vise, dog holes, a cast iron tail vise – all the bells and whistles! I am planning for it to take a mule to move this thing as I will do some serious planing on this baby. It is an amalgamation of benches by M. Roubo, Roy Underhill, Chris Schwartz, and Bill Schenher. I am calling it the “Cornebarrieu Bench” after the small village in southern France where we live, where the lumber has been sourced, and where the bench will be made and first used.

I picked up some of the lumber at a yard near the house (still need the top – thinking of Beech!), strapped it to the top of my tiny car and carried it home, giggling manically. The wood is now in the GROP drying out a little and waiting for me to attack the timber and fashion it into one fine, sweet hunk of usefulness. It makes my black heart more than a little happy to think about the look on movers’ faces when they see this thing when they come to pack us out for our eventual move back to Seattle. Mwahahaha…

How to make a Chinese wood lathe work “right out of the box”

I have mentioned that when planning our move to Toulouse, I realized that I would have to leave my big electrical shop machines in Seattle.   It hurt a little as I have become dependent on a table saw and compound miter saw for even the simplest tasks. I am looking forward to spending some quality time with my hand tools, but I have to have a lathe to complete 75% of the projects that I tackle. There is no way in Blue Blazes that I am was going to build a pole lathe or a foot-powered flywheel lathe – there I draw the line. I needed a fairly large machine to turn the posts, trenchers, stools, bowls, table legs, spindles, scoops, etc… that are on my “to-do in France” list.

Machine tools in France are CRAZY expensive. Look at the US price, change the Dollar sign to a Euro sign and add 30% to the final price. I looked at a large Jet lathe and it cost more than my first truck. Even the small midi version was the equivalent of $600. I just can’t spent that kind of cash on something that doesn’t either feed me or take me to work. After some research, I found a bare bones, no accessories, Chinese made model that some of the local turners were buying for their second or third lathe. It was 1/3 the cost of a well appointed model with the same bed length and power. Sold. I brought all my chucks and jigs and accessories with me, so I thought “Perfect!”

There wasn’t one available in a 400 mile radius, so I had to order it at the home center in the next village over.  11 days later it showed up and I brought my new 400 pound beauty queen home in a Suzuki swift. I am sure the douche-bag that stood 10′ from me watched as I man-handled it into the rear hatch of my tiny car using old tires and 2X4s has already posted the video.

Now, it was advertised at “Ready to turn out of the box!” For that to be true you need the following tools:

  1. Rubber Mallet
  2. 1/2″ combination wrench
  3. Set of standard Allen wrenches
  4. Flat-head screwdriver
  5. #2 Phillips screwdriver
  6. 3/8″ drive ratchet
  7. 1/2 socket
  8. Long socket extension: >6″
  9. Standard Tap and Die set
  10. A large vocabulary of cuss words
  11. Drill
  12. Metal Drill-bit Set
  13. Large Bastard File

You will also need the following additional parts as the bolts and washers provided were likely scooped from a bin without counting and dropped in a bag.  There are only two small pages of instructions and they do not list all the parts, the number of each that will be required, or the order in which they are installed.  Take examples of the bits and pieces provided and get duplicates in the same size:

  1. Washers
  2. lock-washers
  3. pan head bolts
  4. Machine bolts

You will also need:

  1. four 8′ long 2X4s
  2. Wood Glue
  3. Sandpaper
  4. Pan-head wood screws or deck screws
  5. 4 sacks of concrete

I found out about the hardware issue right away and drove back to the home center in the next village for spares, but I had all of the other supplies on hand – I did not pack light for our move here 🙂   The base was my first obstacle. It was flimsy sheet metal and some of the holes were out of alignment.  I drilled and fitted, whacked with a mallet and said lots of dirty words, before I finally got the lathe on.  A quick tug showed that the base needed some serious beefing up.  If I put an unbalanced piece in it, it would shake apart.   I ended up building a crossed braced wooden skeleton for the whole thing – my Jr. High Wood Shop teacher would beam with pride.  The reinforcing process took me 4 hours that first night, but that was mostly because I don’t have a miter box saw and was making compound angle cuts with a sliding-T bevel and a Japanese pull saw. I ended up having to chase the threads in the cast iron lathe bed and on the head stock (really) with a couple of different taps and used Loctite on all the bolts.

All the handles and knobs had to be put on and tested and the tail stock and head stock had to be adjusted, tweaked, and tweaked a little more to get them in alignment. The cast iron tool rest was really rough, so I used a file here and there on it and sanded the tool bearing surface and finger groove with progressively finer sandpaper, from 80 to 400 grit.  This all took another 3 hours the next night.

After all was said and done, I clamped up a small hunk of 2X4 that was a cut-off from building the base and with just my skew chisel, turned it down and into a bunch of tiny beads.  The lathe turns great and has plenty of power.  I couldn’t be happier.  I saved 800-1000 Euros in exchange for 7-8 hours of me time.

Bench for the front entry – Project #4 in France

We are a “no shoes in the house” family. It is dry and dusty where we live in the summer and the trails near by that I run and that Stamps-With-Foot and Brodie walk on are shared with horses. We don’t want to track dirt and poo into the house. There is a great spot right by the front door to take your shoes off, but no place to sit down to do it. I decided a rustic little 5-board bench was in order. I spent five hours from the initial sketch design to putting on the final coat of polyurethane over a week’s time. No nails or screws were used, just through-mortises, wedges and dowels. We now have a small piece of furniture outside the front door that is functional and matches the house and the style of our other furniture – you never know it might someday find its way inside.

Found Trunk

Last spring (2013), I was at the West Seattle Fruit Market and asked if I could snag an oak pallet that was sticking out of their dumpster. “No worries. Sure. Take whatever.” When I pulled out the pallet, I found an old trunk/chest under it that had the top ripped off and was in sad shape. I almost left it where it was, but then decided it would be good for tool storage in the shop as the top was under the box and all the pieces were there. I drug it all home and after I cleaned some old lettuce and a rotten beet out, stuck the thing under a wing of the table saw where it promptly started collecting sawdust.

While working on my own version of the Anarchist’s Tool Chest a few months later, I decided to fix the found trunk up as well. It took maybe a total of 2 hours was strait forward:

Vacuum job
Removal of the old bent and broken hardware
old hinges from some other scavenged project installed
Top refitted and put on
a little glue was applied to some trim
1″X4″ slats to reinforce the bottom…
A few well-placed screws
From the pieces of left-over pallet wood found on the same day, I glued up some 5″ blocks and turned them down to make bun feet.
Installation of the new feet
a quick light all-over sanding
Two coats of Teak tinted tung oil.
….and done…

Stamps-With-Foot saw it up on saw horses in the yard and claimed it for the house. Apparently, it was too “rustic & French & crafty” to be vanquished to warrens of my dark little shop to be abused with tools, dirt, dust, grease and boyness. When I first started putting it back together, I found stained receipt from a outdoor store (no date) and a cub scout pin wedged in the bottom. I surmised that this was a young man’s camping/scouting trunk that he or his dad or both built it together. From the construction and the materials used, it looks like it was put made in the late ’40’s or early 1950’s. It now sits in our living room in the south of France and serves as a coffee table and blanket/hammock storage chest.

Hall Tree and Shoe Rack for My Bride

Soon after we moved into La Maison du Talley in Seattle, my lovely bride decided that “we” needed a place to hang coats by the front door. I looked a little at coat racks and hall trees in the shops close to the house, but I just couldn’t stomach paying $250-300 for a semi-crappy coat rack that was the wrong color or wood for our house. I had one of those “light bulb” moments and decided to build one for us. Normally, I would have cut the raised panels (I tried to convince Stamps-With-Foot to let me do linen-fold panels) and added a little fancy trip work, but as I was recovering from shoulder surgery (#4), I decided to go with the re-use route. Second Use is a used hardware and reclaimed building material store in Seattle that I frequent and I cruised over for a used fir 6-panel door. Right away, I found the perfect one that set me back a whole $30. While pushing the cart loaded with the door to the front, I found a couple of cast off cabinet doors, a few odd sections of trim, and a bundle of old tongue & groove fir flooring. A plan formed in my little head…

I cut two feet from the top of the door, then flipped it over. I built a bench and shoe rack from the cabinet doors (raised panels turned in to match the adjacent hutch and the flat panel cabinets in the rest of the house) and attached it to what became the bottom of the door/hall tree. I ringed the top with a flooring plank, tongue down, and then applied some 100 year old left over fir crown molding on the top. The whole thing was sanded down and stained a deep red mahogany and finished off with 3 coats of exterior grade polyurethane.

For the hooks, I sourced a set of coat and helmet hooks from an old Seattle firehouse and small round dog leash hooks from Rejuvenation Hardware. When all was said and done, this was the very first project finished for our home in Seattle, I spent a total of $94, and I wrote a little love note to Stamps-With-Foot on the top of it. My little wife was giddy when I brought it into the house and she raved to friends for weeks about handy and awesome her husband was – made me puff out my chest like a Banty rooster.

If I did this again, the only thing I would change would be to make the shoe shelves movable as they are about 1/4″ too narrow for my running shoes, but perfect for her shoes, which I guess is the most important feature.

Last Project in Seattle Shop for a While

Just before we left Seattle for Toulouse, Stamps-With-Foot and I went to San Francisco to secure our French Visas. While there, we spent an afternoon visiting friends and family. At one point, we found ourselves at my wife’s non-biological little sister’s house (Becca) and I noticed a couple of chunks of wood sitting out on her patio. My wood lust made me wonder over and take a look… HOLY CRAP! She had 4 huge chunks of Aromatic Cedar Burl – like $450+ in exotic wood sitting out in the rain. I immediately ran inside and told her to get it on eBay right then. She and her husband found the chunks sitting on the side of the road with the trash and just picked them up. I tried explaining to her how awesome and rare her find was, but Becca didn’t really have the will/time/interest to sell the pieces to some other lumber-jock and I was told to take some home if I wanted it.

I argued.
I tried to tell her how to sell it.
She was firm.
What was I to do??
I packed two hunks into a diaper box, taped it up, and checked it as luggage on the flight home.

The wood was a little wet still, but I couldn’t help myself – I HAD to cut into it to see what the figure looked like. I was a little heart sick on the first cut when my saw hit rotten heart wood. I managed to cut out a few (6) big wedges and a couple of blocks. I sanded one of the wedges smooth and applied a little walnut oil and OH MY!! I do not believe that I have ever fallen in love with a hunk of raw wood before that instant! I didn’t have the time to really do anything detailed, so I cleaned up the two sanded wedges and brought them in the house for bookends and left the other bits to dry and season in the garage until we move back and I can give them a some proper attention. I will make a little lidded bowel for Becca and maybe some bookends out of the other sections for her dad.

Tools I brought with me from the old country…

When planning our move to Toulouse, I came to the realization that I would not be able to take my entire shop with me. I didn’t relish the idea of replacing all my power tools and saws with 220vt/60Hz versions, only to have to sell them in a couple of years when we move back to Seattle. I decided that I would bring mostly my hand tools and and spend some quality time working small projects, cutting dovetails, tuning my planes, etc… There were three 24″X24″ boxes and one wooden chest full of edge moulding planes, Stanley Bench Planes, 4 rolls of chisels, mallets, Japanese saws, hand drills, dovetail tools, axes, draw knives, my half set (#2 – #18 even) of 1850ish Gleave hollows and rounds, squares, jigs, rasps, and assorted joinery paraphernalia.

My plan is to use the time here to do the detail work that I am usually in too much of a rush to even contemplate: carved scroll-work, mortised frames, insets, layered stain finishes, edging with the moulding planes, some light carving, maybe even cutting a few linen-fold panels. I have done a couple of little things already, but my first big task is to build a HEAVY work bench so that I will have a proper work space: I am going with a split top Neo-Roubo without a leg vise. I will be installing a cast iron Front Vise and a Screw Vise on the tail of the bench instead. No cabinets underneath so that I can store a shooting board and a Moxon vise. It WILL BE coming home to Seattle with us.

In the interest of full disclosure: I am not a neo-Luddite – I did buy an orbital sander right after we got here and I shipped my Ryobi 18vt tool set (circle saw, 2 drills, reciprocating saw, flashlight, & jig saw). The same sets are sold here and I got a 220vt charger that works with my existing batteries and picked up a couple of fresh new lithium-ion batteries in the process. Aside from the battery tools, I ordered a large wood lathe so that I can make furniture legs, tool handles, bowls, jar lids, platters, etc. I brought all my lathe chisels and chucks with me and I got a model that uses a DC motor that I can change over to one that runs on US current when we move back. It is much larger than my lathe in Seattle and will be a valuable addition to the shop there when we return.

France – The first 30 days.

Still Love France.
My French has gotten SO bad.
I did forget how slow things are to get done here. 
You want a buy/lease a car?  Three weeks-ish. 
You want cable and internet? 1 month.
Want it to work? 1 more week and 14 phone calls
Love my J-O-B
No such thing as coffee to go… even if you get it in a tiny paper/plastic cup, there is no lid.
Really like the house here. The 16″ thick concrete walls and steel shutters give it a homey crypt-like feeling.
Miss our house in Seattle.
There are doctors who speak English, but their receptionists who book the appointments don’t… 
You want groceries on Sunday?  Nope, not going to happen
I also forgot how amazing the eggs and meet are. 
Want to sit and have coffee and talk to my mom, miss that.
Bread goes with EVERYTHING! Awesome bread.
Having a really hard time finding a shop that sells wood lathes – only power tool I want/need here.
The weather here in winter is better than summer in Hamburg.
Miss my furniture. We have been “Camping” since Halloween and I am about 99.9999% done sitting on the floor to eat my dinner.
Want my tools like a junkie wants their cooking spoon.
Stamps-With-Foot is buying enough cheese to make the regional sale figures blip. 
Our dog< Brodie, has fully integrated and will cop a squat in the middle of the street, sneering at anyone who dares to question his right to do so. He goes to restaurants with us like he is a little prince. The wife slips him duck breast, cote of Beaof, and aged cheese under the table.  I had 2 glasses of $4 wine that we bought at the grocery store with dinner tonight.  It was awesome.  No, truly.  Wish my kids were here. I miss Starbucks, but I have a Killer espresso machine in the kitchen.  Can now watch Netflix and BBC One with country specific VPN accounts - sticking it to the man! Miss my bikes. Can't wait for them to arrive next week (insert giddy face) The designer dog food here is sold in breed specific bags - really. It is crap, but it is packaged well. I have lost a little weight because I am not eating crap and started running again. Very, very nice wooded trail near house - miles and miles long. Flying to Florida for work next week and am bringing home coffee beans, dry dog food, and Cajun Seasoning. Packed an extra duffle bag... Went for a drive in the country today and happened by a 16th century chalet with turrets and a moat about an hour form the house. 
The thought of Stamps-With-Foot driving in France scares the Hell out of me!
Life is damn fine on the whole.

A Few Turns of the Lathe

After our house was packed up and loaded on a container-ship bound for the Panama Canal and on to the Port of Marseilles, the only tool I had were my lathe chisels, so I made use of the time and spun out a few odds and ends: a few cord pull handles for the florescent lights in the basement. two jar lids for Stamps-With -Foot, a wooden pestle (2 actually) for kitchen herb grinding and a short honey dipper for her as well.

From the same section of wood as the pestles, I turned some small bun feet for Brodie’s new  food & water bowl stand.  I re-turned my ash carving mallet to change the handle profile and add some ring details.  As I was in the mallet mood, I made general use wood working mallet for my brother-in-law out of a Baseball Bat and reused the bat’s pommel and turned it into a foot massage nubbin for my wife.  I got points in the ledger for to wife-specific items.  Always a good thing.

Organization: a fine line between obsession and useful

Tools rolls are awesome at organizing and keeping what you need readily at hand, they make moving them safely from place to place a breeze, and you know I instantly when an item is missing.

I have a tool roll problem. I have rolls for wrenches & auger bits, rolls for bike tools, my carving chisels live in a new canvas roll, assorted lathe chisels, carving knives, bench chisels, mortise chisels, road-side emergency tools in my truck, computer cables, and even my fountain pens live in a snazzy canvas roll.

If you add the 3 parachute nail bags full of screws and nails and bolts, I have an entire shipping crate full of lumpy canvas bundles that we are moving to France: it makes the OCD part of my brain giddy.

What I Want Thursday – 40th Birthday Edition

I am a big ol’ baby about my birthday. I want cake (moist yellow cake with chocolate butter-cream frosting) and laughter and a few presents. I do NOT work or go to school, I pamper myself with a haircut and a strait-razor shave. I might buy some new shoes. Cookies will be eaten. Steak or BBQ will be consumed with a proper German wheat beer and there will be cuddling later. As this year will be the 40th anniversary of my birth – I plan on it being a good one and I am going to pack some great stuff into the 24 hours a year that is officially mine.   Below is my birthday wish list – mostly for my wife, but feel free to paruse and suggest.

Books:

I would like a signed copy of Chris Schwartz’s The Anarchist’s Tool Chest
A volume on handplanes and a tome on traditional woodworking
A Lost Art Press volume of The Essential Woodworker
James Krenov’s Cabinet Maker’s Notebook
Two Classic books on Shaker Furnature: here and here.

Stuff:

I NEED a proper shaving mug
A pair of 30X700 CycloCross tires
Classic Trident Mariners 3/4 sleeve jersey – Only sold at the Marniers team store (Stadium or SouthCenter)
Large classic Adirondack pack basket – 18-22″ tall – lea ther straps preferred, but I will take cotton
I would like a heavy-weight safety razor
A badger hair brush
New bad-ass cufflinks
A Global Chef’s knife, bread kinfe, and ceramic sharpener
Classic Cartoon DVDs (Bugs, Tom&Jerry, Loony Toons, Road Runner, etc…)

Tools:

Hardwick’s Hardware gift certificate.
A set of Mortise Chisels
Woodcraft gift certificate.

The Ruminator’s Summer Visit – 2013

My son will turn 13 this winter – I feel so old. He came out to Seattle this summer for a visit and I was able to take the whole time off from work due to our pending move and the prep involved. We had the best time together and I can only hope and pray that as he ascends/descends into adolescence that our summers and time together are at least half as good as this summer was.

He is at the age where he is starting to take direction well and can stay on-task for a bit, so I put his little butt to work. We had a mountain of stuff to get done before we leave for France and his extra set of hands was incredibly helpful. We shopped for steel fence and stair rail, installed a speak-easy in the front door, cut and primed two stair rails, I taught him how to used an HVLP spray-gun to paint furniture, we stained table legs, used the router, he learned the first steps in using a wood lathe (he helped make his own carving mallet and made his mother a honey dipper turned from European beech), and he helped me measure, mark and chisel hinge pockets in the kitchen cabinet doors. My toe-headed son helped dig the two 18″ holes for the front entry stair rail, dug a hole up front, outside the fence, and helped replant a root-bound rosemary there. Since he was in mole-mode, we went into the back yard and he helped dig the hole for a new receptacle and motion light power pole near the back fence. We then squared and leveled the pole, braced it, ran conduit for the wire, and mixed & poured concrete. It was a long day and he was a tired little puppy after the digging and concrete work. I guarantee that he slept like a rock that night – I did.

The Ruminator also learned about how to properly use hand planes this summer – he loved them. Left to his own devises, he would sit in the shop for hours banging away on scrap with the chisels and making piles and piles of long, curly, paper thin wood shavings. He was channeling Roy Underhill and I was so proud!

It wasn’t all work though – I am not a slave-driver. There were bike rides, visits to the park and the beach, movies at the theatre and on the iPad, Austin Powers and South-park voice impressions (much to Stamps-With-Foot’s dismay), ukulele playing around the fire pit, and he is probably the first kid in his hometown to have ever been indoor skydiving.

Knotted “survival bracelets” are popular right now and the one we tied up last year is now too small or was unraveled and used on some woodland adventure, I’m sure. We stopped at Home Depot on the way home from some outing and he picked out the paracord color and stainless steel shackle. We sat in the back yard with Stamps-With-Foot, chatting with a family friend while I tied a new bracelet. It fit perfectly and he beamed with gratitude. This was the summer that the Ruminator went to his very first Major League Baseball game – Mariners vs. The Red Socks – and had the whole hot dog/roasted peanut experience. We had great seats 23rows up on the first base line and the Mariners won. I was so happy to be there with him and it made my heart happy to see his face shine when a bat made contact and sent a ball into the outfield.

Probably the highlight of his trip though (for him) was when we went to the Washington Gathering of the Clans and he got a sword. A shiny steel Viking sword. Thinking back to when I was 12, I would have given up anatomy for a sword! I would have slaughtered vegetation, hacked fruit and veggies gruesomely, sheared branches, cut myself at least twice, tried to wear it to school, and gotten into some semi-serious trouble of some sort before my blade would have been taken away and put in that unknown place in my parent’s house from which there was no return – propped up next to my first pellet gun, beside that awesome surgical tubing slingshot, and near that box full of fire crackers. Anyways, I made him promise, not to do what I would have surely done – we will see how that works out. I bet he spent his first week back twirling the thing around like a mini blond Conan – to the annoyance of his mother.

He has been promised that if he does well in school and minds to a considerable degree, doesn’t act up in class, and helps around the house, he will get to fly to France for the summer next year. It is an amazing opportunity and I am looking very forward to showing my son France and Europe! Hiking, cycling, road trips, climbing, food, culture, language, all of it!

I went to Seattle Hand-tool Heaven today.

Somehow, I have lived in Seattle for nearly 5 years and yesterday was my first visit to Hardwick’s Hardware in the U-District (just up the hill from another favorite shop – Recycled Cycles). I made a quick stop looking for a used posthole digger while my son and puppy waited out front in the truck. I stumbled into old-school hardware heaven: Narrow rows stacked floor to high ceiling with new and used (in wonderful shape) planes, chisels, axes, drawknives, Knowledgeable – not too crusty – staff, and tools the one Yelp reviewer has said are “mighty enough to build Viking warships with…”

I may be in love… I lingered for as long as possible (10 minutes) and while I left without a posthole digger, a Stanley Sweet Heart #45 plow plane jumped out of its locked case and came home with me. I will be returning when I have a little cash and a couple of hours to peruse alone and without my sweet wife there to narrow her eyes and tell me “no” when I lust after the broad axe or fondle a fish-tail gouge.

The place has been in business since 1932 and proof that there is room left in the world of Home Depots and Lowes for the neighborhood hardware store where Norman Rockwell would feel at home. Hardwick’s is a bit of a drive for me, but it is officially my new go to stop for hand tools and hardware.

Hammer in my hand…

This is a plane hammer that I made from brass bar stock and a game-day bat from my youth. The hammer head was made on an old-school machinist lathe and I used a rasp and Japanese pullsaw to form the handle. A light tap is all it takes.


Getting ready for our move to France – first round

We/I have some serious work to do before we move to France for two years and we have a list of stuff that needs to happen. Here is the initial “to-do” post:

The Lawn:
The Nana is going to be moving into our house and will be puttering around the yard, planting flowers and the like, but there is no way that she will be pruning trees, cutting the lawn, weed eating, edging, or pulling pine needles out of the gutters. There is a little time, so we have contracted a crew to start taking are of the lawn now so that any kinks will be worked out.

In the spirit of full disclosure, the timing of this yard work transition was set into full motion only when my lawnmower blew up. Really, really – kaboom! As in there was a silver dollar-sized hole in the side of the piston housing and oil spewed everywhere. Right up until that moment the lawn caed transition was just a good idea. After it died, I threw it in the back of the truck, so it wouldn’t leak anymore oil on my grass and called the lawn service. There were a couple of things after their 1st visit, that I would like done differently, but on the whole, so far so good.

Projects:
The Kitchen HAS TO BE COMPLETED. I have stopped working on my Basement of Doom, the Campaign Camping Furniture, wood turning and a couple of refinish projects until the kitchen is complete. I will work down from there and not take on ANY new projects. I have two chests of drawers and a Duncan Phyfe Table that I want to complete and sell so that I am not storing them.

Shop:
I hate my table saw. I am going to out the beast on Craig’s List along with my contractor’s saw (Just collects spiders and sawdust), 12″ band-saw, small joiner, small drill press and the miter-box saw. None of them will work in France (50Hz vs. 60Hz power issues), so I can’t take’em with me. They are all old and have had a good life with me. It is time that I pass them on to new homes where they will see less use and live out their golden years making soapbox derby cars and bird feeders. I am planning to use any money made to invest in both some quality carving chisels and I will save part for the down payment on all new, cabinet shop-quality, power tools when we return to the US.

I can’t not build stuff, so I am taking the Anarchist’s Tool Chest route and am taking a rebuilt an old ammo/tool box (see evolution in pictures below) into a more useful tool travel case and will then show up in France with planes (22 of them), carving knives, mallets, hand saws, chisels, etc… The plan is to make smaller more detailed items, mostly by hand, while I am there (I will be sourcing a lathe and doing some bowl work though…).

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Building Custom Cabinet Doors

1. Buy dimensional 3/4″ poplar boards.
2. Plane to uniform thickness.
3. Rip 2″ and 3″ strips on the table saw.
4. Two dado cuts on table saw for 1/4″X 3/8″ panel groove.
5. Run each section on router because table saw is a POS and there is depth variation in all the grooves…
6. Threaten table saw with large iron maul – mean it.
7. Grumble a little.
8. Cut door stiles (sides) to length – Measure opening for stiles, subtract 4″ for stile width and add 3/4″ for double 3/8″ panel slot.
9. Write all measurements down on a non-descript sheet of paper.
10. Put measurements somewhere safe.
11. Take a 2 week to 4 month break because life gets busy.
12. Lose paper with measurements.
13. Tear house and shop apart looking.
14. Give up and re-measure.
15. Cut rails.
16. Lay all parts out and label, check sizing, trim two pieces, and pray a little.
17. Set up horizontal drill press to drill for dowel joints.
18. Screw up at least 4 initial holes.
19. Hit head in shop at least 3 times.
20. Build sweet dowel trimming jig for table saw – let head swell a little.
21. Cut 3/8″ off each dowel (8 per door).
22. Drill 16 holes per door.
23. Sand the cut-off end of dowel.
24. Dry fit first door.
25. Success!
26. Get out every bar clamp, hand clamp, and Quick-clamp that you own and set up clamping station.
27. Find original measurements for doors in the “safe place.”
28. Say dirty words very loudly. Repeat.
29. Add glue to dowels and joints and assemble door.
30. Apply judicious blows from wooden mallet to seat parts.
31. Get glue on hands and in hair.
32. Clamp up.
33. Wipe extra glue on door off with wet rag.
34. Repeat last 6 steps 8 more times.
35. Scrape clue, plane joints, and sand doors with 3 different paper grits.
36. Check and adjust door fit to openings and prime after more planning.
37. Re-prime and paint with two coats of white cabinet paint.
38. Mark, mortise, and install hinges on door.
39. Install red glass pulls.
40. Mark and mortise hinge/door onto cabinet.
41. Check fit and adjust 2 to 9 times.
42. Repeat steps 28 thru 41 eight more times
43. Drink three beers and swear to never build your own kitchen cabinets from scratch ever again!

Some Big News…

So… My J-O-B has made us an offer that is very hard to refuse: a two year stint in the south of France and they will fly us home 3 times a year. We get to keep our house and I get to come back to my job in Seattle when that period ends. THE SOUTH OF FRANCE!! Warm weather, amazing wine, spectacular cheese, lavender, honey, the French vacation plan. We would be living outside of Toulouse – the third largest city in France. It sits at the foot of the Pyrenees Mountains, is an hour from the coast, has one of the 10 best Saturday markets in Europe (so says the interwebs), and has more sunshine in 6 weeks of summer than Seattle has all year. We are so freaking doing this!

There is some red tape that we have to cut through, namely a work permit. Since around 27% of the French population under 30 is out of work, getting a permit right now, even in the aerospace field, is tres difficile. Fingers crossed. If this happens, then The Nana will move into La Maison du Talley, pay the utilities, and keep the zombie horde away. Visualize a sweet grandmother rocking away on the front porch with a shotgun across her lap. Add a Marlboro hanging from the corner of her mouth and you will have an accurate picture of The Nana.

I will miss my shop and my yard for those two years, but I will plug the hole in my heart with Cote du Rhone, Comte, a day trip or 6 to the Mediterranean coast, weekends in Paris/Rome, sunshine, and a yearly vacation to Morocco. I will be taking a chest of hand tools and am planning on making some small detailed pieces while there. I also plan on scouring the flea markets over that two year period for planes, chisels, and joinery tools.

Stamps-With-Foot is not concerned about logistics or housing or much of anything other than “How is Brodie going to handle that long flight?!” She feels that we will be taking Brodie back to ancestral homeland and has spent some amount of time talking to the dog about this possibility – trying to get him psyched about the proposition…

Cutting trees down and making stuff

Shortly after we moved into La Maison du Talley, we cut 21 trees out of the backyard. There was only one serious tree – a 40′ cedar – and the rest were smaller Bay Laurels and Vine Maples that were blocking any possibility of sunlight reaching the ground. I kept some of the larger, straighter sections of the small trees and put them in the loft of the garage to dry and season, hoping that I would eventually make stuff out of them. That was three and a half years ago and while spring cleaning in the garage/shop this weekend I decided to take a little break and mess stuff up again 🙂 I pulled a couple of sections down and cut them to manageable size with the chop saw. I knew exactly what to do with pieces.

We have a neighbor who is crazy helpful and has a passion for dahlias. He grows and shares them with the whole street and has helped Stamps-With-Foot litter the edges of the yard and flower beds with them. She loaned him the bulb planter early this spring and he loved it. He had somehow gone through life as a gardener and just never tried one. I decided to make him his own with graduated depth gauge marks and a matching mallet to drive it into the odd patch of hard ground. The planter is made from a section of the vine maple and the mallet is turned from a hickory Little League baseball bat that I bought for $2.00 at Goodwill. The maple was super-dense and I counted 21 very tight growth rings on it. It grew in the shade under larger trees for all that time and that made it an especially hard and nice piece of wood to turn with sharp chisels – the wood shavings and tailings came off in long, thin, lace-like strips. An absolute pleasure to work with.

Since I was making sawdust already, I decided to keep going: The wife and I are planning to make some/most of our Christmas gifts this year. I have already started and added a few mallets for the woodworkers in my life (I am not spoiling the surprise – none of them read this blog…). I also turned a garden mallet for Stamp-With-Foot from a section of Laurel tree (her name-sake). I added the burned striped bands at her request after she saw her’s beside the others and got mallet-envy.

Just before my wife stomped out to the shop and MADE me come in for the night, I took a hunk of red oak that I have had for 10+ years and turned a couple of fancy door-stops. Since we live in a house built in 1928, the doors have a mind of their own and a well placed wedge keeps a person from walking into the edge of a door in the middle of the night. I will add some tung oil and a few coats of satin poly this week to finish them up.