Historic French Work Benches

July 16, 2014 / Matt Talley / 3 Comments

In the 7 months I have lived in France, I have seen some amazing examples of traditional French carpenters’ work benches. They are full of tool marks, tool trays, attachments, vices, dog-holes, studded plane stops, nicks gouges patches, etc… Some are almost pristine, some covered in 100+ years of marqueterie glue, and some rotted – full of worm holes. One some you will see the standard “French” leg vice and others have a parallel top vise – also don’t know what to call it – is a southern French/Basque sort of thing. I asked a local “old guy” here and he said was a “thing” here. That is the direct translation 🙂

Almost all the benches I see here are slab benches and a number are slab benched with a thick dadoed plank bolted to the front edge to provide square dog holes.

As a man who appreciates such things, as a joiner in the process of building my own bench, and as a tourist in a foreign land I have been busy with my camera. 🙂 Below is a data-dump of some of the better benches and details that I have seen so far. I will update as I see more in the “wild.”

Side note: I bought a couple and am having the gassed (wood worms are serious here!) and will be bringing them back to the US when we rotate back in a couple of years – one for the house and one for the shop (tall oak slab for dovetail cutting) and IF there is any room in the container I may bring back a couple more – just because my wife hasn’t said no :-).

Chopping Block Kitchen Island – IKEA Hack

July 10, 2014 / Matt Talley / 2 Comments

Stamps-With_Foot has wanted a chopping block island for years. Our kitchen in Seattle just didn’t have the room for one, but the kitchen in France was PLENTY big enough. I looked into taking some 5/4 maple and gluing it up for her, but without a table saw and a power planer it would have been REALLY difficult. We found a couple that were already built, but they were between 400 and 900 Euros. No.Thank.You. After some deliberation, I decided on an IKEA island – the Groland. Stop Laughing and put down the stones…

While my son (The Ruminator) was here in France on his summer vacation, we bought one in a box, strapped it to the top of the car, drug it home, and started putting it together. I couldn’t leave it stock though, that is just not how I operate 🙂 We added a few flourishes to make it “better.”

1. Turned the legs on the lathe to give it bun feet
2. Glued it all together and added some extra dowels for reinforcement
3. Removed the steel rods on the original and plugged the holes with Dowels
4. Painted the base with a Sea Green Milk Paint
5. Added an additional block section to the bottom of the top panel – to make it super-solid
6. Cut a 6″ hole in the top for sweeping scraps off the work surface
7. Put a large plastic bin – removable from both sides – under scrap hole
8. Bolted rolling pin to one side to towels and placed 2 brass hooks on the other side
9. Scrapped the wood lattice bottom panel and used 7/8″ tongue and groove clear pine decking boards instead.
10. Polyurethaned the top – 5 coats – and bottom shelf so they match and make the painted base “pop”
11. Took a hunk of cherry tree trunk and turned it down as a lid for the scrap hole.

My Son and I had it installed just in time for my chef Father-in-Law, The Chatty Buddha, to visit and whip up a few fine meals using it as a work platform

Our French Jardin

June 27, 2014 / Matt Talley / 1 Comment

With my J-O-B and all that we have going on here in France (work, travel, guests, work, work…) there is NO WAY that I can have a proper garden. To scratch my farming itch, I have been medium obsessive over the grass (I have not found the desire to begin a campaign of slaughter for the dandelions as yet) and have made our outside living space as nice a possible. The prior occupants of our house planted rosemary, sage, lavender (we have 5 different bee types on it right now), a couple of fruit trees and some bulbs that we are nursing a little the the color and life help with my primal need to make stuff grow.

We eat outside in the evenings a couple nights a week and I bought a sweet masonry grill from an English couple that were moving to Spain. The thing weighed a ton, but it works and looks great. In addition to grilling on weekend afternoons, I REALLY like to have my coffee in the shade of the porch out back if my schedule allows and the hammock has an assign spot in the shade. We see our back yard here as more of an outdoor room and have furnished it with a teak table set and the Adirondack lawn furniture that I made for Stamps-With-Foot a couple of years ago – she insisted we bring it from Seattle 🙂

Road Trip to the beach in Collioure, France

June 24, 2014 / Matt Talley / Leave a comment

We took a weekend road trip down to a small village near the Spanish border and stayed in a friend’s Aunt and Uncle’s Gite (sort of a B&B). Brodie came along and was fed all sort of yummies and got to pee on lots of new stuff – a very high priority on his list… We had a blast there and made side trips to the beach in Collioure on the French Mediterranean (VERY COOL), went to a local cherry harvest festival, and had many fine meals! Our friend’s aunt even made Stamps-With-Foot chouquettes, a local pastry specialty, for breakfast.

GROP update – French Cleats

June 7, 2014 / Matt Talley / Leave a comment

Since I live in France, it only makes sense for me to have a shop organization wall that using French Cleats. I have wanted to do it for years, but just never found the time between house and furniture projects when we were in Seattle.

I ripped down some pine sub-flooring that came from the local French Big Box (Leroy Merlin), cut the edges at a 45, ripped the board in half, and glued/screwed them to a section of 1/2-ish (13mm) plywood. Exterior water-based poly was added to both the back and front before it went up on my clay-block garage shop wall with 8 large anchors. For my first French Cleat accessory: I had three small cut-off sections left from a picture shelf wall I did in my home office that I tacked to section of scrap ply to hold my #5 1/4 Jack, #4 smoother, and a couple of block planes. I keep the rest of my planes in a chest, but I use these constantly and wanted to have them in reach. I was so happy with how it all tuned out that I started building all sort of other holders and organizers: ones for squares, chisel rolls, Mallets, cords, apron hooks, saw horses, clamps, Japanese saws, etc… I ringed the garage with a single cleat about 6′ up for all sorts of diabolical organization plans, then hung two more above the lathe so that I would have a place to suspend my lathe chisel rack that is currently in progress and for a spot light that shines down on projects as they are turning.

I will update and post as I add new stuff.

Beekeeping – Making New Queens

June 4, 2014 / Matt Talley / Leave a comment

A couple weekends ago I worked the hives, checking their overall health and seeing if any were thinking about swarming. Swarming = bad. If there is more than one Queen in a hive, the ladies will either duke it out and both could die – dead hive bad – or the hive will swarm, taking possibly more than half of the precious worker bees that make all the yummy honey. There are some things that can be done to prevent swarming:

1. If two queens are found or if there are new queens about to be born (they have a uniquely shaped chamber that other bees make specifically for queens) AND the hive is doing really well, you can manually split the hive into two hive boxes.
2. If the hive is not doing great, remove the old queen and let the new one be born.
3. If the hive is doing fine and you don’t want another, then you can snip the new queen chamber in half – assuring that the original queen will preside a little longer.

Sometimes though, you will need a new queen if old one not producing, she dies unexpectedly, if the hive is aggressive, etc… When this happens, you typically buy/order a new one from your local bee supply store, online, or from a local apiarist who makes a little side money raising them in specially maintained hives. I had never actually witnessed the process of “Making Queens”, so when one of the older gents with Syndicat Apiculteur, held a lecture after the hives were checked, I sat in and tried my hand at it.

The simplified version:

1. Take a fresh brood comb out of a gentle hive that is doing well and has historically been a great honey producer.
2. Prepare “Queen Cups” with Royal Jelly.
3. Gather lights and tools and an assortment of magnifying glasses.
4. Uncap the comb and prop it under a light on a 45 degree stand.
5. Make sure no bees are in the room as an uncapped brood comb WILL piss them off and you WILL get stung.
6. Remove any stingers from skin while quietly cursing.
7. With a small dental scoop, remove one larva per cup. Look for a small one no larger than 1.5mm.
8. When cups are filled, place in special “Queen Frame”
9. Place frame in hive with no Queen – there is more to it than that, but for the sake of brevity…
10. Add a sugar water mixture to a feeder frame next to the “Queen Frame” in the hive.
11. Check back and when the queen cells are fully closed and the new queens are growing, place a purpose built cage over the cell and wait for them to emerge.
12. Re-queen some hives or sell them to your nerdy bee-keeping friends.

Ukulele holder for my office

May 27, 2014 / Matt Talley / Leave a comment

I have the most of the instruments hanging downstairs, but I spend the lion’s share of my day (sometimes night too 🙁 ) in my home-office upstairs. I decided that I needed a little diversion from my computer every now and then and brought a ukulele up to strum and pick when thinking hard or if the J-O-B gets me down – no one can be unhappy while playing the uke, it is physically and psychologically impossible!

I already had the perfect piece for the task: Last year in Seattle I was playing with some scrap oak flooring on the table saw and I made a modern-ish mount for some tool in my shop that I didn’t end up using. Somehow, it got lumped in with the stuff sent to France and I found it while unpacking some hand-planes. I touched it up a little, added a hanger, and mounted it on the wall under my office window – well within reach while I am sitting at either of my desks (drafting & computer). It looks great and matches my office decor AND I have found my self already absently-mindedly finger-picking while thinking on a problem or figuring out why something isn’t working right.

A sort of Vacation to Seattle

May 11, 2014 / Matt Talley / Leave a comment

As part of my work contract with my J-O-B, we are flown back to the States twice a year. One of those trips has to be coupled with work travel, but overall not a bad deal. Stamps-With-Foot and I flew in to Seattle last week and stayed with my mom at our/her place. This was our first time back “home” since our move and my mom has transformed our eclectically decorated (books everywhere, Moroccan bits, craftsman furniture, mid-century couches…) home and turned it into your grandmother’s place: ceramic chickens, recliners for TV watching, lace doilies, a tin of cookies ripe for raiding, special soap in the bathroom that is meant just for looks…

We stayed in the basement and by our second day we had trashed it with clothes and books and other stuff to the point that it looked like a staged teenager’s room in a TV sitcom. I felt like I was in high school: mom cooked, did my laundry, made sure I got up on time every morning, offered to pack me a lunch, I played a little music, watched a few movies when I should have been sleeping, tossed clothes about… The only exceptions were the lack of posters on the walls and that I had permission for the pretty girl to share my bed and I didn’t have to sneak her in the basement window. 🙂

I ended up working for 5 days of the 8 day trip, but I got a good bit of other stuff done this week:

Sorted 3 months of mail – we get a LOT on junk mail
Picked up backyard and garden a little bit – long winter
Went to a couple of our favorite restaurants
Made 3 trips to Woodcraft for ~~toys~~ tools to take back to France
Coffee at C&P 🙂
Cut and edged yard
Fixed a few things
Hung out with my mom
Had great breakfast at Easy Street
Moved a room full of boxes into the basement
Painted a mirror frame for my mom
Ate 2 dozen cookies – true story
Snagged treasure at Goodwill: baseball bats, rolling pins, sweatshirts…
Ridded the yard of filthy, dirty, evil dandelions
Treated the yard for moss
Accidentally poisoned my mom’s cat with Moss Out
Spent evening in veterinary ER and dropped $250
Cat all better now
Turned compost pile
Paid some bills
Set up a Skype account for my mom and showed her how to use it
Got a sweet new pair of running shoes
Arranged for professional lawn care – warned them about the cat

A Bench Building Machine

April 26, 2014 / Matt Talley / Leave a comment

In addition to the 5-board bench by our front door, I have built a large bench for our dining table and one for our entry-way with shoe storage, per my sweet wife’s request. I have a couple of saw benches for the GROP and 2 narrow ones for my office all cut out as well, but not put together. These benches are traditionally “furniture of necessity” and not meant to be fine furnishings, but I think that there is still beauty in their simplicity and usefulness (useful and helpful are the highest Talley-family compliments). Additionally, they are simple, cheap to build, and lend themselves to hand-tool only construction. Not a single screw or nail is used: I used through-tenons, oak wedges, and dowels. With almost instant tangible results, the whole process in building these is therapeutic. When and if I have a super-crappy day at my J-O-B, I can go into the Garage/Shop/GROP after dinner and make some wood shavings and improve the bejesus out of my mood. Cheaper than counseling and less bloody than a rampage 🙂

7/3/14 Update:

So… The bench built for the dining table had ends that extended a little too far from the legs. It made the bench tippy if someone either sat on just the end or got up with someone also sitting on the other end. There were a couple of incidents where a butt almost hit the ground. I removed 7″ from either side and changed the stretcher detail a bit as the plain 45 degree cut didn’t really match the curl detail on the feet.

Perks of living in France

April 23, 2014 / Matt Talley / Leave a comment

If you happen to follow Stamps-With-Foot or me on Tumblr/Facebook/Instagram it looks a lot like our life here in France is filled with wine, coffee, cheese, baguettes and croissants. There is a good bit of that, but there is also a LOT of time spent at my J-O-B; no 7 hour french work day and 2-hour lunches for me. No berets have been purchased, I am not wearing a scarf, no-one is smoking Gauloises, and neither of us has perfected the “french shrug”

Regardless, we do like to share the shots of the fantastically good and cheap stuff to drink and eat here. More pictures of the same will follow for the next two years or so 🙂

Carcassonne

April 21, 2014 / Matt Talley / Leave a comment

The city, not the game.

My wife really likes castles. Really, Really! Ruins, Chateaus, piles of stone on the top of a lonely hill: they all make her swoon. We visit whenever we are in the vicinity of one and if such a visit won’t land us in jail for trespassing. I set the bar a little high on her 25th birthday when we spent a week touring wineries and castles along the Rhine and Mosel rivers. Now, castle-filled birthdays are are de rigueur and for the third anniversary of Stamps-With-Foot’s 29th birthday, we spent a long weekend in the walled City of Carcassonne and then a couple of days at a B&B in Limoux. Carcassonne was amazing – we were there two weeks before tourist season started in earnest and had many of the streets and restaurants almost to ourselves. Old walls, moats, a huge almost empty church, a high-walled keep, great food… I could go on and on.

Limoux was also a relaxing change of pace from our everyday life. I didn’t turn on my phone once to work and we may have brought three cases of wine and Blanquette (similar to Champagne) home with us. Brodie stayed with a house/puppy sitter while we were gallivanting about and when we got home he and my cute wife immediately snuggled down and took a nap. Below are a few of my pictures and here is the link to her website and more pictures from the trip.

Another Cherry Bowl

April 20, 2014 / Matt Talley / Leave a comment

I spent another weekend afternoon playing on the lathe. I made a mate to the cherry bowl I turned last month – the other side of the tree trunk. It was a little smaller block of wood and I roughed it out a little quicker. I decided to keep this one instead of giving it away and use on the dining table for fruit and such. It colored up really nicely – a warm orange that will darken with age, but it has checked a little more than the first one – it hasn’t split and hopefully won’t – but there are a few fine cracks that have popped up here and there.

I started it out thinking it was going to be a different shape, but due to some spongy fruit-wood, it became more of a vertically sided bowl with a deep finger groove on the bottom. Like the last bowl (and most of my bowls and lids), I turned a little detail in the bottom of the bowl because I think that curiosity should be rewarded. The bowl is again finished off with my own mix of beeswax and walnut oil. I am going to let it dry for a few months and reapply.

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A Fine French Work Bench

April 16, 2014 / Matt Talley / Leave a comment

My GROP (garage and shop combo) in Seattle was too small for a proper joiner’s bench. I made due with a slim, high, wall-mounted work counter, a bolted on machinist-vise, Quick Clamps, and the top of my table saw. It worked – mostly – but was a pain in the ass a good bit of the time: I never once planed a board on a stable, solid surface. My GROP here in France is roughly the same size as the one in Seattle, but is absent the huge cast iron machines and saws. I have some room to move and finally have the space for a big, heavy, proper work bench. This shit is about to get real…

As I live in France, I am building a 2m long, 85cm wide split top Roubo-style bohemyth, that will have a 12cm, 4-part slab top (6.5′ X 33.46″ X 4.72″) and it will be 36″ high as that is MY optimal bench height. Wooden leg vise, dog holes, a cast iron tail vise – all the bells and whistles! I am planning for it to take a mule to move this thing as I will do some serious planing on this baby. It is an amalgamation of benches by M. Roubo, Roy Underhill, Chris Schwartz, and Bill Schenher. I am calling it the “Cornebarrieu Bench” after the small village in southern France where we live, where the lumber has been sourced, and where the bench will be made and first used.

I picked up some of the lumber at a yard near the house (still need the top – thinking of Beech!), strapped it to the top of my tiny car and carried it home, giggling manically. The wood is now in the GROP drying out a little and waiting for me to attack the timber and fashion it into one fine, sweet hunk of usefulness. It makes my black heart more than a little happy to think about the look on movers’ faces when they see this thing when they come to pack us out for our eventual move back to Seattle. Mwahahaha…

Weekend Update – 4/14/14

April 15, 2014 / Matt Talley / Leave a comment

Really good weekend with just a couple of bumps…

Out late Friday night in Toulouse
Slept in Saturday morning
Stamps-With-Foot made yummy breakfast – great croissants!
Surfed the Interwebs and lost an hour or two to Pinterest
Worked on a dining table bench for about an hour
Used smoothing plane and made tissue paper-thin shavings 🙂
Drove to Toulouse for 1st outdoor beekeeping class – waking up the hives from the Winter
Warm sunshine, blue skies, perfect weather!
Hives were in good condition and got to split one hive that was doing really well – already completely filled the hive box with pollen and honey.
Stopped by Lumber store on way home to buy some dust masks.
I can’t be trusted in Lumber/Hardware stores…
Bought 60 Euros worth of lumber, glue and screws
Forgot dust masks…
Came home to cuddle wife
Wife accidentally kneed me in the baby-maker and ¼ of a second later, put weight on the same knee, smashing the boys…
Rolled around on the ground in pain for at least a full minute
Limped outside
Mowed lawn and turned the compost
Limped a little while doing so – boys still hurt.
Helped wife make steak fajitas
Was on guard for any errant knees…
Drank a glass of wine and snuggled while watching 6 episodes of the last season of HIMYM
More Pinterest and sleep
Slept till 10:00 and leisurely breakfast
Went into Village to market and found a very nice oak printer tray for 10 Euro.
Immediately bought it without haggling over the price
Spent an hour in shop patching a small section of bench where plane slipped while joining two boards.
Found where a cat had marked some lumber when garage door was open night before.
Said hateful things about cats.
Had lunch with a friend that is healing from a cracked collarbone
Came home and finished putting together the teak patio
Bought wrong oil for the patio furniture – Grrr…
Fixed one of the broken arms (from move) on the Adirondack chairs
Had coffee in the shade
Hung hammock and tested it out.
Place feels like home now!
Sweet wife made dinner and we ate for first time on our new patio table – first of many meals
Snuggled in hammock with wife and listened to birds, neighbors, bees, etc…

Very happy

From tree to bowl with a LOT of sweat in between

March 18, 2014 / Matt Talley / 1 Comment

I have a colleague that was making over a large section of his property out in the French country-side and he needed a dying cherry tree taken down. It was a big old tree with what looked like lots of good hard wood in the trunk base, so I gave him a hand. I thought I could tun the wood into some nice bowels, mallet heads, honey dippers, etc… and he agreed to let me have some of the wood that was destined for his fire place. Holy Crap it was work – not at all helped by his tiny electric chainsaw. It made me long for my 30″ bar, 2-stroke beast back in my Seattle garage shop.

After cutting 2 good rounds and trimming up the root ball, I split the rounds in two, then put 200 pounds of wood in the back of my tiny Suzuki Swift and hauled it home. Into the garage it went and the wife and I were off to the Saturday Market. I came back to one of the rounds on the next night and decided to prep it for turning. With my Japanese hatchet and hand saw, I worked it into an octagon-ish shape. There was a lot of rot in the outer rings and the sections did not make as large of bowls as I had hopped, but the root ball will make an AMAZING centerpiece on the table for holding bread or fruit at parties. I am getting ahead of my self a little…

Anyway, the first section was a beast! It took me 3 hours to go from the half-round to the round bowl-blank. I almost threw the hunk down and took it over to my neighbors wood pile while just roughing it into shape with the axe. The wood was SO FREAKING HARD! It got worse when I started spinning the thing! My roughing gouge was super sharp when I started and I had to sharpen it twice again during the initial turn. There was a break in the turning where I built a jig for my turning chisels so that the sharpening angle was perfect every time, but that is a different tale…

I have never gone from tree to bowl before and I wanted to see if I could do it well. Usually, I either glue up hardwood scraps or buy a rough elm or maple blank from my hardwood dealer in Seattle (With the coin I drop at his place, he is most assuredly a DEALER! His crack just has figured grain and tight growth rings…) Anyway, I might should have picked a tree with softer wood for my first time, but how many turners back in the US can say that they cut down a old cherry tree in France and made cool stuff with it?!

I finished up the bowl four nights after I started turning the rough shape. I had to work around some rot and cracks, but the final shape turned out really nice. When someone handles the bowl and flips it over, they will find my makers mark and I turned a little detail in the bottom of the bowl because I think that curiosity should be rewarded. The bowl is finished off with my own mix of beeswax and walnut oil. After two coats, it colored up beautifully. There are a couple of spots where it may split along the rim, but that is just the nature of the wood and that specific piece – it will add character to the bowl. This one was done for the guy who gave me the wood and I will turn a couple later for our house.

I was really proud of how it all turned out and the final product made all the sweat and cussing worth it.

Film Friday – Wine Double Feature +1 – March 14, 2014

March 14, 2014 / Matt Talley / Leave a comment

California:

“Under The Vine” from Stephen DaVega on Vimeo.

France:

A VERY PRIVATE VISIT AT CHATEAU LATOUR from jf julian on Vimeo.

+1 – Old School way of making a Wine Barrel:

Making of a wine barrel – Francesco Loi from Francesco Loi on Vimeo.

Off to the Antique Market we go!!

March 13, 2014 / Matt Talley / Leave a comment

A couple of months ago while talking to my son on the phone, I mentioned that Stamps-With-Foot and I had been at the monthly Antique Market here in Toulouse. My boy, The Ruminator, started roaring with laughter and said something about how “…going antiquing was for old ladies!..” I let him laugh a while and then explained how awesome it was to find bobbles and treasures and cool stuff at the different stalls. He wasn’t having it and continued with the giggles. Fast forward to this past weekend (1st full weekend in March). My lovely wife and I planned the day out around going to peruse the market: Coffee and lunch and wine and crapes while touring strolling the lanes and bargaining for small bits, talking to the locals, and looking a treasures that we won’t ever be able to afford – the 7’X12′ landscape paining from 1930 or the french-polished table form the reign of Napoleon.

There was a little of everything to be found: a jar of brains, a VERY cool turtle, black powder shotguns, Persian rugs, linens, paintings, desks, tables, tapestries, rusted iron tools, old dolls, military medals, an anvil, low chairs, cutting blocks, glass ware, sculptures, books, etc… We ended up with an 18th century book stand from an Abby, a haberdasher’s display rack (our new entryway coat rack), a SWEET industrial Cast-Iron-legged table that has a 28″X72″ oak slab top that is over 100 years old! I also happened upon a rusty axe head in a stall full of miscellaneous crap that resembles a large 17th Century broad axe in the Armor and Weapons section of the Louvre. Not saying that this one is the same thing, but it looks REAL close. I immediately sent my son the following text:

“…Made fun of me for going to the Antiques markets… This weekend I got what looks like a 300 year old Battle Axe made for storming castles. It was $40. Too bad antiques are for old ladies and you won’t be going to any any markets while you are here. Are you laughing at me now? Mwahahaha!!…”

As a note, The Ruminator is enamored with Vikings, swords, castles, armor, and all things Medieval. I did my black heart some needed good to wave his antique-arrogance under his nose a little. It make the evil-inside almost giddy thinking about the “AWE MAN!” face he made when he read my note.

Below are some shots of both the market and our haul.

How to make a Chinese wood lathe work “right out of the box”

March 11, 2014 / Matt Talley / Leave a comment

I have mentioned that when planning our move to Toulouse, I realized that I would have to leave my big electrical shop machines in Seattle. It hurt a little as I have become dependent on a table saw and compound miter saw for even the simplest tasks. I am looking forward to spending some quality time with my hand tools, but I have to have a lathe to complete 75% of the projects that I tackle. There is no way in Blue Blazes that I am was going to build a pole lathe or a foot-powered flywheel lathe – there I draw the line. I needed a fairly large machine to turn the posts, trenchers, stools, bowls, table legs, spindles, scoops, etc… that are on my “to-do in France” list.

Machine tools in France are CRAZY expensive. Look at the US price, change the Dollar sign to a Euro sign and add 30% to the final price. I looked at a large Jet lathe and it cost more than my first truck. Even the small midi version was the equivalent of $600. I just can’t spent that kind of cash on something that doesn’t either feed me or take me to work. After some research, I found a bare bones, no accessories, Chinese made model that some of the local turners were buying for their second or third lathe. It was 1/3 the cost of a well appointed model with the same bed length and power. Sold. I brought all my chucks and jigs and accessories with me, so I thought “Perfect!”

There wasn’t one available in a 400 mile radius, so I had to order it at the home center in the next village over. 11 days later it showed up and I brought my new 400 pound beauty queen home in a Suzuki swift. I am sure the douche-bag that stood 10′ from me watched as I man-handled it into the rear hatch of my tiny car using old tires and 2X4s has already posted the video.

Now, it was advertised at “Ready to turn out of the box!” For that to be true you need the following tools:

Rubber Mallet
1/2″ combination wrench
Set of standard Allen wrenches
Flat-head screwdriver
#2 Phillips screwdriver
3/8″ drive ratchet
1/2 socket
Long socket extension: >6″
Standard Tap and Die set
A large vocabulary of cuss words
Drill
Metal Drill-bit Set
Large Bastard File

You will also need the following additional parts as the bolts and washers provided were likely scooped from a bin without counting and dropped in a bag. There are only two small pages of instructions and they do not list all the parts, the number of each that will be required, or the order in which they are installed. Take examples of the bits and pieces provided and get duplicates in the same size:

Washers
lock-washers
pan head bolts
Machine bolts

You will also need:

four 8′ long 2X4s
Wood Glue
Sandpaper
Pan-head wood screws or deck screws
4 sacks of concrete

I found out about the hardware issue right away and drove back to the home center in the next village for spares, but I had all of the other supplies on hand – I did not pack light for our move here 🙂 The base was my first obstacle. It was flimsy sheet metal and some of the holes were out of alignment. I drilled and fitted, whacked with a mallet and said lots of dirty words, before I finally got the lathe on. A quick tug showed that the base needed some serious beefing up. If I put an unbalanced piece in it, it would shake apart. I ended up building a crossed braced wooden skeleton for the whole thing – my Jr. High Wood Shop teacher would beam with pride. The reinforcing process took me 4 hours that first night, but that was mostly because I don’t have a miter box saw and was making compound angle cuts with a sliding-T bevel and a Japanese pull saw. I ended up having to chase the threads in the cast iron lathe bed and on the head stock (really) with a couple of different taps and used Loctite on all the bolts.

All the handles and knobs had to be put on and tested and the tail stock and head stock had to be adjusted, tweaked, and tweaked a little more to get them in alignment. The cast iron tool rest was really rough, so I used a file here and there on it and sanded the tool bearing surface and finger groove with progressively finer sandpaper, from 80 to 400 grit. This all took another 3 hours the next night.

After all was said and done, I clamped up a small hunk of 2X4 that was a cut-off from building the base and with just my skew chisel, turned it down and into a bunch of tiny beads. The lathe turns great and has plenty of power. I couldn’t be happier. I saved 800-1000 Euros in exchange for 7-8 hours of me time.

Bench for the front entry – Project #4 in France

March 10, 2014 / Matt Talley / 1 Comment

We are a “no shoes in the house” family. It is dry and dusty where we live in the summer and the trails near by that I run and that Stamps-With-Foot and Brodie walk on are shared with horses. We don’t want to track dirt and poo into the house. There is a great spot right by the front door to take your shoes off, but no place to sit down to do it. I decided a rustic little 5-board bench was in order. I spent five hours from the initial sketch design to putting on the final coat of polyurethane over a week’s time. No nails or screws were used, just through-mortises, wedges and dowels. We now have a small piece of furniture outside the front door that is functional and matches the house and the style of our other furniture – you never know it might someday find its way inside.

Found Trunk

March 9, 2014 / Matt Talley / Leave a comment

Last spring (2013), I was at the West Seattle Fruit Market and asked if I could snag an oak pallet that was sticking out of their dumpster. “No worries. Sure. Take whatever.” When I pulled out the pallet, I found an old trunk/chest under it that had the top ripped off and was in sad shape. I almost left it where it was, but then decided it would be good for tool storage in the shop as the top was under the box and all the pieces were there. I drug it all home and after I cleaned some old lettuce and a rotten beet out, stuck the thing under a wing of the table saw where it promptly started collecting sawdust.

While working on my own version of the Anarchist’s Tool Chest a few months later, I decided to fix the found trunk up as well. It took maybe a total of 2 hours was strait forward:

Vacuum job
Removal of the old bent and broken hardware
old hinges from some other scavenged project installed
Top refitted and put on
a little glue was applied to some trim
1″X4″ slats to reinforce the bottom…
A few well-placed screws
From the pieces of left-over pallet wood found on the same day, I glued up some 5″ blocks and turned them down to make bun feet.
Installation of the new feet
a quick light all-over sanding
Two coats of Teak tinted tung oil.
….and done…

Stamps-With-Foot saw it up on saw horses in the yard and claimed it for the house. Apparently, it was too “rustic & French & crafty” to be vanquished to warrens of my dark little shop to be abused with tools, dirt, dust, grease and boyness. When I first started putting it back together, I found stained receipt from a outdoor store (no date) and a cub scout pin wedged in the bottom. I surmised that this was a young man’s camping/scouting trunk that he or his dad or both built it together. From the construction and the materials used, it looks like it was put made in the late ’40’s or early 1950’s. It now sits in our living room in the south of France and serves as a coffee table and blanket/hammock storage chest.

Making my single speed city bike into a single speed CycloX bike.

March 8, 2014 / Matt Talley / Leave a comment

I love my Single Speed Bike. I built her in 2007, pieced together out of found, used and scrounged parts – all Bride of Frankenstein-like. She has been loving and trustworthy since our first spin together. We have ridden in five separate countries, in three States, through crazy German and Amsterdam traffic, in cities, on lonely country roads, commuted to and from work together, vacationed together, up horrendous hills, and down at least one set of subway stairs. She has never left me stranded, bruised and bleeding a little, but never alone and lost Now, we are riding single track together.

There is a network of mixed use trails near our house (lots of horses) that go on for miles and they have screamed for me to bike them. Right after our stuff was delivered in February, I got my big ol’ butt on my bike for a “quick run” to the store for milk. It was not quick. I had grossly over-estimated both my level of fitness and the slope of the road leading to said store. It did not help that I tipped the scales at nearly 200 pounds and my former peak cycling weight was ~165. My head was spinning by the time I got to the store and I had to fight with all my dignity not to puke. It was bad.

The very next night I put a set of 33X700 cyclo-cross tires on my bike so I could ride the trails by the house, work off some of the belly, and puke in private. The tires BARELY clear the chain-stays on the frame and are 1/8″ away from the brakes, but they DO clear and that is the most important part. Fvck buying a mountain bike! Me and my Single are just fine on the trails here. Even with the new tires, she weighs a whopping 22 pounds and I can throw her over my shoulder and walk by anything real shitty. Try that with a 40 pound full suspension monster!

We went for a muddy 10+ miler after work today and I had a ball! I am down to 181, the sun was shining, there were hard-packed trail sections that I was able to peddle like crazy on and there were some NASTY sections that were caked in slippery mud. We got dirty together.

Last Project in Seattle Shop for a While

March 3, 2014 / Matt Talley / Leave a comment

Just before we left Seattle for Toulouse, Stamps-With-Foot and I went to San Francisco to secure our French Visas. While there, we spent an afternoon visiting friends and family. At one point, we found ourselves at my wife’s non-biological little sister’s house (Becca) and I noticed a couple of chunks of wood sitting out on her patio. My wood lust made me wonder over and take a look… HOLY CRAP! She had 4 huge chunks of Aromatic Cedar Burl – like $450+ in exotic wood sitting out in the rain. I immediately ran inside and told her to get it on eBay right then. She and her husband found the chunks sitting on the side of the road with the trash and just picked them up. I tried explaining to her how awesome and rare her find was, but Becca didn’t really have the will/time/interest to sell the pieces to some other lumber-jock and I was told to take some home if I wanted it.

I argued.
I tried to tell her how to sell it.
She was firm.
What was I to do??
I packed two hunks into a diaper box, taped it up, and checked it as luggage on the flight home.

The wood was a little wet still, but I couldn’t help myself – I HAD to cut into it to see what the figure looked like. I was a little heart sick on the first cut when my saw hit rotten heart wood. I managed to cut out a few (6) big wedges and a couple of blocks. I sanded one of the wedges smooth and applied a little walnut oil and OH MY!! I do not believe that I have ever fallen in love with a hunk of raw wood before that instant! I didn’t have the time to really do anything detailed, so I cleaned up the two sanded wedges and brought them in the house for bookends and left the other bits to dry and season in the garage until we move back and I can give them a some proper attention. I will make a little lidded bowel for Becca and maybe some bookends out of the other sections for her dad.

Tools I brought with me from the old country…

February 10, 2014 / Matt Talley / Leave a comment

When planning our move to Toulouse, I came to the realization that I would not be able to take my entire shop with me. I didn’t relish the idea of replacing all my power tools and saws with 220vt/60Hz versions, only to have to sell them in a couple of years when we move back to Seattle. I decided that I would bring mostly my hand tools and and spend some quality time working small projects, cutting dovetails, tuning my planes, etc… There were three 24″X24″ boxes and one wooden chest full of edge moulding planes, Stanley Bench Planes, 4 rolls of chisels, mallets, Japanese saws, hand drills, dovetail tools, axes, draw knives, my half set (#2 – #18 even) of 1850ish Gleave hollows and rounds, squares, jigs, rasps, and assorted joinery paraphernalia.

My plan is to use the time here to do the detail work that I am usually in too much of a rush to even contemplate: carved scroll-work, mortised frames, insets, layered stain finishes, edging with the moulding planes, some light carving, maybe even cutting a few linen-fold panels. I have done a couple of little things already, but my first big task is to build a HEAVY work bench so that I will have a proper work space: I am going with a split top Neo-Roubo without a leg vise. I will be installing a cast iron Front Vise and a Screw Vise on the tail of the bench instead. No cabinets underneath so that I can store a shooting board and a Moxon vise. It WILL BE coming home to Seattle with us.

In the interest of full disclosure: I am not a neo-Luddite – I did buy an orbital sander right after we got here and I shipped my Ryobi 18vt tool set (circle saw, 2 drills, reciprocating saw, flashlight, & jig saw). The same sets are sold here and I got a 220vt charger that works with my existing batteries and picked up a couple of fresh new lithium-ion batteries in the process. Aside from the battery tools, I ordered a large wood lathe so that I can make furniture legs, tool handles, bowls, jar lids, platters, etc. I brought all my lathe chisels and chucks with me and I got a model that uses a DC motor that I can change over to one that runs on US current when we move back. It is much larger than my lathe in Seattle and will be a valuable addition to the shop there when we return.

Weekend

February 10, 2014 / Matt Talley / Leave a comment

We had a pretty good weekend:

The house is coming together and I got a couple of small projects done. I hung a hand-tool only built pull-up bar outside to facilitate working out at home. With help from Stamps-With-Foot, I hung what used to be an old rickety wooden ladder in the living room. I sanded, stained, and varnished it into what is now a sweet bookshelf. We also picked up a couple of chairs, a wooden chest, and a large stone BBQ grill from a couple that are moving from France to Spain soon. The grill is moulded concrete and stone, came in 6 pieces, and weights close to 350 pounds. It super sucked getting it moved into place!

Part of Saturday was spent trying to update and setup my new work computer. There was some sort of sync error and all my previous back-ups are gone from the work server so I am starting with nothing. It is somewhat depressing and a metric shit-ton of work! At one point I had to take a break and we took Brodie for a long, muddy walk on a nearby trail. He was all in until it started raining and sleeting sideways on our way backup the house. He WANTS to be a giant farm dog right up until the reality of it smacks him in the face. Then, he wants to go home and snuggle under a blanket…

Saturday night was spent out in Toulouse. We had a Vietnamese dinner with 10+ people from an English speaking group. It was really nice to get out of the house and not think about my computer woes.

We went for a drive in the country Sunday, stopped by a craft market so that Stamps-With-Foot could peruse fabric for quilt pieces. After the crafty thing, we ate very long lunch in a tiny village restaurant 40 minutes north of Toulouse. We were seated at a table with a very sweet French couple who were very happy to talk to us, let my sweet/adorable wife try her new French vocabulary, and the food was Excellent! Brodie went and was perfectly mannered – he sat under the table the whole time while his mommy slipped him slivers duck breast.

Sunday night was filled with more work on my computer and some dirty words and wishes of bodily injury for the person that jacked my other computer.

Computer gone… Life harder

February 5, 2014 / Matt Talley / Leave a comment

Dear thieving bastard;

While I can understand a want/need in life and lacking the sources to make it happen – I really can: I once lived in a shack on the edge of an alligator and snake infested swamp with no job, no car, an absent partner, a negative bank balance, three cans of chili to eat, and a crying baby. I can see how my computer just sitting out in the open, behind my locked hotel room door, could be tempting for you. If you stole my computer to feed your children or buy medicine for a loved one, then please ignore the rest of this letter and may God hold you and keep you. I pray that my laptop, or the proceeds from its sale, is the catalyst, the first step, to a better life.

If that is not the case and you jacked my shit because you wanted a quick buck, well then… I hope that this theft is part of a life of petty crime that will eventually lead you to a small cell in a damp prison with a very large cell-mate that has aggressively amorous intentions for the part of your anatomy that you are currently sitting on. I wish this from the bottom of my deep dark soul due to the headache, frustration and lost time/effort you have caused me. Almost two months of work -12 hour days – gone. Hours that will be spent filling out paperwork, the finger wagging disapproval from the powers that be and my J-O-B. You son of a bitch…

Sincerely yours,
Matt Talley

Paris in Winter

February 4, 2014 / Matt Talley / Leave a comment

I spent a few days in Paris working and got into the center of the city one afternoon. The positive side of cyber commuting: I can work from a cramped little cube/office, from my sun-filled home office, or from a street cafe across from Notre Dame in Paris…

France – The first 30 days.

January 11, 2014 / Matt Talley / 1 Comment

Still Love France.
My French has gotten SO bad.
I did forget how slow things are to get done here.
You want a buy/lease a car? Three weeks-ish.
You want cable and internet? 1 month.
Want it to work? 1 more week and 14 phone calls
Love my J-O-B
No such thing as coffee to go… even if you get it in a tiny paper/plastic cup, there is no lid.
Really like the house here. The 16″ thick concrete walls and steel shutters give it a homey crypt-like feeling.
Miss our house in Seattle.
There are doctors who speak English, but their receptionists who book the appointments don’t…
You want groceries on Sunday? Nope, not going to happen
I also forgot how amazing the eggs and meet are.
Want to sit and have coffee and talk to my mom, miss that.
Bread goes with EVERYTHING! Awesome bread.
Having a really hard time finding a shop that sells wood lathes – only power tool I want/need here.
The weather here in winter is better than summer in Hamburg.
Miss my furniture. We have been “Camping” since Halloween and I am about 99.9999% done sitting on the floor to eat my dinner.
Want my tools like a junkie wants their cooking spoon.
Stamps-With-Foot is buying enough cheese to make the regional sale figures blip.
Our dog< Brodie, has fully integrated and will cop a squat in the middle of the street, sneering at anyone who dares to question his right to do so. He goes to restaurants with us like he is a little prince. The wife slips him duck breast, cote of Beaof, and aged cheese under the table. I had 2 glasses of $4 wine that we bought at the grocery store with dinner tonight. It was awesome. No, truly. Wish my kids were here. I miss Starbucks, but I have a Killer espresso machine in the kitchen. Can now watch Netflix and BBC One with country specific VPN accounts - sticking it to the man! Miss my bikes. Can't wait for them to arrive next week (insert giddy face) The designer dog food here is sold in breed specific bags - really. It is crap, but it is packaged well. I have lost a little weight because I am not eating crap and started running again. Very, very nice wooded trail near house - miles and miles long. Flying to Florida for work next week and am bringing home coffee beans, dry dog food, and Cajun Seasoning. Packed an extra duffle bag... Went for a drive in the country today and happened by a 16^th century chalet with turrets and a moat about an hour form the house.
The thought of Stamps-With-Foot driving in France scares the Hell out of me!
Life is damn fine on the whole.

Our Temporary House in Toulouse

December 22, 2013 / Matt Talley / Leave a comment

We have a house in a small, ancient (as in Roman) village outside of Toulouse. It is all ready and waiting for us. The only problem is that the house is completely empty. No stuff, no where. Our kitchen things and bed are being sent to us via an air shipment sometime in December and we will be able to move in as soon as that happens. In the meantime, we rented a small apartment in the heart of old Toulouse on a street that was laid out in 1164. Our place is full of hand-hewn timbers and exposed brick archways, and sits in the gate-house of a block of homes built between 1200-ish and 1840. There are two small court yards, two Victorian water-pumps near our door and in the brick causeway, and there are still iron rings in the brick once used for tying up horses. Very cool.

We are also walking distance from most of the inner-city sites and churches, and we have found a VERY yummy bakery just up the street. Stamp-With-Foot stops every few feet to take pictures and marvel. She loves Toulouse!

“New” Midcentury Modern bookcase in the bedroom – left undone

December 17, 2013 / Matt Talley / Leave a comment

We are a house of books. Every room of our home – including the kitchen and bathroom – has books living there; on the shelf, tucked into a nook, behind a cabinet door… It feels like there will be a raid from Ray Bradbury’s Firemen at any time. Years ago we shared a home where a huge pile sat at the end of the bed, there were mounds in the living room, and stacks on the kitchen table. It drove my wife insane. Taking a lesson from that, I have tried very hard in the ensuing years to not do that again by building of buying bookcases and shelves aplenty – happy wife, happy life.

To that end, we have a bookshelf that has now lived three distinct lives: it started its existence as a staircase bookcase in our first rental house in Washington State. It was the very first thing I built when we moved back to the US and my wife was amazed at my woodworking ability – she had never seen me really do anything beyond fix a chair or hang a picture. She was super impressed with the recessed dados and the router work. I removed it from our rental and cut it down in size when we bought our house in Seattle, putting it in my wife’s basement sewing room for pattern and costume book storage. I just couldn’t stand to see the work put into it go to waste. It now lives on our bedroom wall, after being cut down once again. It has been painted to match our bedroom furniture and I sheathed the outside in 3/4″ birch recycled from existing shelves with edge banding. Both will eventually be stained and finished to match our headboard – giving it a mid-century modern look. Reusing original pieces and re-purposing the parts of existing furniture makes my heart happy. It offers about 14 feet of shelf space and keeps Stamps-With-Foot’s Harry Potter and Twilight out of the living-room – sure make fun…. He who is without literary sin cast the first stone…

It was one of the MANY projects that I just did not get finished before our move to France. The bookshelf is completely usable and when Last I saw it, my mother had filled it with James A. Mitchener, Deddie McComber, and biographies galore. It will keep until we get back to Seattle in a few years.