If you want to hear God laugh, tell him what your plans are…

As mentioned a few weeks ago, we hit a snag on the garage build. Super frustrating. There is some stuff in the house that takes precident – they just have to happen and happen right now. Thankfully, we are in a place to take care of it, but my dream shop has been pushed a couple of months. That hasn’t stopped me from getting everything prepped though. I have completely cleared out my current GROP and moved all the innards into storage for the duration of our build/re-build. A few things like ladders and yard tools are left, but after giving away an entire trailer load of scrap lumber and plywood it is all open space. It hurts a little that the cleanest my garage shop has ever been is right before I tear it down to built a new one…

The other day, I had to do a little fiberglass repair on the Jeep top and swap out my floor-mounted headlight dimmer switch. Not super a fun/sexy mod, but taking the door off made it easy – ish. I will not be bright-lighting folks for my entire commute anymore. It was nice to have a dry spot to work during a Seattle winter. Also, this was the only time in 6+ years that a vehicle had been in it.

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We had to start the house remodel before the garage and start in the rear bedroom (NW corner of the house). The interior walls had to come out to repair an issue(s). After we take care of the repairs, a new arch will lead into the kitchen, there will be a 4′ French door with a 12″ balcony looking out into the back yard, and we will have wainscoting up to 68″ and a coffered ceiling in what was the back bedroom and what will be the new dining room. Here are some shots before the full wall removal, some replacement studs and new headers.

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The basement stairs are also in need of replacement and will be taken out and rebuilt next week. The new HVAC will go in the week after. It has been and will continue to be a test of our resolve and patience.

Mid-month Update – Jan 2016

We have a LOT going on around La Maison du Talley and I have had 12 texts and e-mails about different stuff, so here is an overall update:

  1. We have our garage permit!!  I did a victory dance when our contractor sent me the mail.
  2. Building is on hold for a bit though as we have an issue inside the house that has to be dealt with before ANYTHING else.  Looks like it will not be cheap, but it has to happen right now.
  3. The old garage will be clear as of tomorrow and ready for demo, but that has to wait on the house as well.  Dammit!
  4. Still don’t have an HVAC contractor for the house – 2 that can’t do the work until summer, one that won’t send a written quote, one in the running, one contractor that sent me a quote that is for almost the same amount as the entire garage build & double the next closest bid, and another that I am on the fence about – mixed reviews, but good pricing.
  5. We finally had the new hot tub cover delivered and it is fantastic: light, ridged, perfect color…  Stamps-With-Foot is stoked.
  6. Finished the movie (shot with a GoPro) about our cross country jeep trip, but YouTube blocked the audio because I used a snip-it of Hendrix’s Voodoo Chile, which is uber verboten.  I will edit it for sound this weekend – maybe some rockin’ blues and re-post with links.
  7. Sticking to my workout schedule and wrist is 90%+ healed from the break.  My gym has hung heavy bags and I want to start smackin’ them, but will wait for wrist to heal 100%.
  8. Still chubby 🙁
  9. Jeep is running great.  Front window seal is leaking a touch and need to unstick the odometer.  She will be getting an oil change and fluid check this weekend.
  10. The puppies/monsters are good, but they long for the Toulousian sunshine.
  11. I made three more bowls in pottery class and have decided to make matching food and water bowls for the puppies as my first project.
  12. My J-O-B is great.
  13. Really happy to be back in Seattle.
  14. Our furniture won’t be here until February.  Customs issues…
  15. Nana is good, her Seahawks are good. She wrangled 90 days of free HBO from Comcast, so she is happy.
  16. Stamps-With-Foot is happy to be going back to work.
  17. Looking forward to Date Night with my wife tonight at an awesome hole-in-wall Greek place in West Seattle.

Getting a new garage in 2016!!!

Woohoo!!  It looks like we are a go for a new garage and some needed updates to our heat, plumbing, and wiring at the house.  I am meeting our builder this weekend and passing him a check (two checks actually, one is for the City of Seattle permit office…) and I will have a real garage and wood-shop by spring.  I will have room for a big lathe, cabinet saws, wood storage , my joiners workbench, room to assemble projects/furniture, a real dust collection system, and all my planes/saws/chisels/hand tools on one side.  On the other side of the shop will be a mini-machine/fabrication shop with a two post lift, lathe, end mill, welder, mobile paint booth, and work table…

I cannot tell you how stoked I am!  Seriously, I am all giddy about it.  I plan to make cool stuff, descend into super-nerdy, and will be voiding the shit out of warranties!

Here are the prelim drawings that are being submitted and a lay out of the shop floor.

Garage floor 3 Garage Floor 1 copy Garage floor 2 copy

Update:

Drawings sent to the city. Cross your fingers and pray with me that Planning is having a good day/week/month and these babies get a stamp.

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GROP update – French Cleats

Since I live in France, it only makes sense for me to have a shop organization wall that using French Cleats. I have wanted to do it for years, but just never found the time between house and furniture projects when we were in Seattle.

I ripped down some pine sub-flooring that came from the local French Big Box (Leroy Merlin), cut the edges at a 45, ripped the board in half, and glued/screwed them to a section of 1/2-ish (13mm) plywood. Exterior water-based poly was added to both the back and front before it went up on my clay-block garage shop wall with 8 large anchors. For my first French Cleat accessory: I had three small cut-off sections left from a picture shelf wall I did in my home office that I tacked to section of scrap ply to hold my #5 1/4 Jack, #4 smoother, and a couple of block planes. I keep the rest of my planes in a chest, but I use these constantly and wanted to have them in reach. I was so happy with how it all tuned out that I started building all sort of other holders and organizers: ones for squares, chisel rolls, Mallets, cords, apron hooks, saw horses, clamps, Japanese saws, etc… I ringed the garage with a single cleat about 6′ up for all sorts of diabolical organization plans, then hung two more above the lathe so that I would have a place to suspend my lathe chisel rack that is currently in progress and for a spot light that shines down on projects as they are turning.

I will update and post as I add new stuff.

French Cleat 2014 (2)

French Cleat 2014 (3)

French Cleat 2014 (4)

French Cleat 2014 (5)

French Cleat 2014 (6)

Talley - French Cleat attachments 2014 (1)

Talley - French Cleat attachments 2014 (2)

Talley - French Cleat attachments 2014 (3)

Talley - French Cleat attachments 2014 (4)

Talley - French Cleat attachments 2014 (5)

Talley - French Cleat attachments 2014 (6)

Talley - French Cleat attachments 2014 (7)

Talley - French Cleat attachments 2014 (8)

A Bench Building Machine

In addition to the 5-board bench by our front door, I have built a large bench for our dining table and one for our entry-way with shoe storage, per my sweet wife’s request. I have a couple of saw benches for the GROP and 2 narrow ones for my office all cut out as well, but not put together. These benches are traditionally “furniture of necessity” and not meant to be fine furnishings, but I think that there is still beauty in their simplicity and usefulness (useful and helpful are the highest Talley-family compliments). Additionally, they are simple, cheap to build, and lend themselves to hand-tool only construction. Not a single screw or nail is used: I used through-tenons, oak wedges, and dowels. With almost instant tangible results, the whole process in building these is therapeutic. When and if I have a super-crappy day at my J-O-B, I can go into the Garage/Shop/GROP after dinner and make some wood shavings and improve the bejesus out of my mood. Cheaper than counseling and less bloody than a rampage 🙂

7/3/14 Update:

So… The bench built for the dining table had ends that extended a little too far from the legs. It made the bench tippy if someone either sat on just the end or got up with someone also sitting on the other end. There were a couple of incidents where a butt almost hit the ground. I removed 7″ from either side and changed the stretcher detail a bit as the plain 45 degree cut didn’t really match the curl detail on the feet.

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A giant sealed dome over our place would solve most of this….

There are some days where I want to just drop everything I am holding, turn off the lights, lock the door, and go on an extended vacation involving a sugar-sand beach and copious amounts of fruit laden alcohol.  This Saturday was one of those days.

I decided to work on the kitchen cabinet doors, cut some plywood sheets down, and tackle a bench top while the sun was shining.  I opened the shop, brought out a plastic truck-bed toolbox to cut on (my 4 sawhorses are currently being used elsewhere), pulled 3 full-sized sheets of ¾” and ½” plywood out of the lumber rack and drug it all out into the backyard.  After marking the first sheet, adjusting my saw blade depth, lining up my rip fence, and checking for clearance – I started my first cut and immediately ripped a 6” long kerf-cut into the top of the tool box that the sheet was sitting on.  Dammit! I cut the rest of the plywood up without incident, but grumbled thinking about the mistake (I will fill and patch it with molten P-Tex plastic at some later point).  After stacking all the assorted pieces of ply back into my cluttered shop, I man-handled the 170+ pound beech and maple in-work bench top from the basement and placed it on the now-damaged toolbox – trying very hard not to either herniate a disk in my bask or tear what is left of my shoulder.

My Shop/Garage is pilled deep and high with lumber, hardware, undone winter projects, wood shavings, tools, sawdust,  flotsam & jetsam, etc….  I spent an hour trying to set up my router and in all the clutter and mess I couldn’t find a ¼” collet for one router and the other does not have an integrated fence, so using my big monkey brain, I improvised a fence.  All I really wanted to do with the top was to route channels for t-track and thoroughly sand it down before taking the beast back into the bowels of the basement to apply stain and a tung oil finish.  All was going as planned and my first cut was perfect.  The second cut went just the same, but at the very end of the third cut my improvised fence failed and the router wobbled – gouging the top that I had spent a month building.  Jesus H. Christ I was pissed! – Mostly at myself, but there was some vitriol left over for the machine in my hands.  I said dirty, hateful, vile things while resetting the fence and making an adjusted cut.  I moved on to make my last cut in the very front lip of the bench and while the fence held, I stood up mid-way through the pass and the router wobbled, making the bit chew into a section of wood where I did not want it to go.  I gritted through the rest of the pass and finished the cut, but the second I was clear of the wood, I wanted to throw the still running router on the ground and beat the electric life out of it with the pruning shears that were leaning against the garage wall.  I had to walk away, hand over my mouth, and just breathed deeply with my back to the offending router, my own incompetence, and the damage they had both wrought.  My moment of reflection was short lived because just as I turned, I felt the first drop of rain fall from what was minutes ago a blue sky that had ominously darkened while I was focused on my router-rage (I swear it happened just like that – strait out of a hip urban dramedy…).  SHIT!!  I ran for something to cover the bench top.  The only thing I could find was a pink tent fly and a sheet of cardboard.  I covered everything and retreated into the shop, right eye twitching with disbelief/confusion/anger.  I spent the next hour drinking coffee laced with sawdust and moving piles of crap around in my shop.

When my sweet wife got home she MAY have found me in the shop muttering to myself, pacing, covered in saw dust, contemplating the logistics of building a giant sealed dome over our entire lot.  She talked me off the ledge, helped me put the top back into the basement, patted me a little, told me I was pretty and smart and a good boy, put me in some fresh, sawdust free clothes, and took me out to see a movie.

I got up the next morning and after a yummy breakfast of flaky croissants, bacon, eggs and two cups of coffee, I went downstairs and chiseled out the offending screw-ups, then cut and glued maple patches in.   After calming down some and after a good night’s sleep, I felt better about the whole thing, but me and that router are still not on speaking terms.

Aftermath of a robbery

A couple of months ago, we were robbed – my shop was cleaned of tools. It is just now that I have calmed down enough to write about it and not rant and want to get up and throw things/commit serious bodily harm to someone. All of my hand tools, small power tools and a rolling large tool box were taken. It was a huge blow, not just in dollars, but in sentiment as well. There were carving chisels that were my grandfathers, most of my father’s wrenches , 80 year old spoke shaves, saws, a brand new – never used – router, and all my air nailers. Cleaned out.

We were in the UK and Ireland for 9 days and a couple days after we got back, I had a miserable day at my J-O-B and just wanted to work in the garage/shop and make a big pile of plane shavings – stress relief. I walked in the door and there was stuff everywhere (more than usual). Boxes off shelves, lumber moved, clamps scattered… I couldn’t comprehend what I was seeing – did my wife move my stuff… No… Wait… Fvck!! I got crazy mad, then wanted to cry. My stomach tied itself in knots and my heart was sick as I made a mental calculation of what all was in my tool boxes. I called the cops.

Police came, took a report, I called in insurance company, and started looking on Craig’s list and in local pawn shops, while taking slow and painful inventory of what was gone. Not one tool, chisel, saw, router, or wrench ever showed up. To add insult to injury, I know who took it all. We had some contractors do some work at the house around Christmas and one of them was a little sketchy. Not weird junky-itch sketchy, he just looked around at everything in the house and yard with an appraising eye and followed me into the shop to get some supplies I had for him to use and he lingered just a little too long. I didn’t really put it all together until weeks later. I won’t go into details because I cannot “prove” anything and an online accusation could lead to court or this guy showing up at my house again and that would lead a different sort of court case… But I KNOW this guy has my stuff. I know, not a hunch, not a feeling, I know. I called the police to tell them what I had found and I was told that unless he was seen on a public street with one of my tools in his hand, that they could do very little. No warrant to search his vehicle, or house, or shop would be forthcoming… Man, it pisses me off that I paid this guy for slow work that I had to finish AND he took my property – tangible links with my father and Grandfather.

I filed a complaint for the workmanship issues and uncompleted work with the BBB, gave him a craptastic review on Yelp, and let the guy who recommended him know what all exactly happened. Maybe I can save someone else’s stuff. Additionally, I cut the plug off of a power planer months before the break-in because it had an electrical short to the metal housing. I hope that he puts a plug on it and the thing shocks the living shit out of him or that one of the carving chisels slips and relieves him of a reproductive organ in the lower abdominal region…